Solid-state structures with volatile sintering aids, and methods for fabrication and use thereof
US-2024429439-A1 · Dec 26, 2024 · US
US9673482B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9673482-B2 |
| Application number | US-201314441051-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 5, 2013 |
| Priority date | Nov 6, 2012 |
| Publication date | Jun 6, 2017 |
| Grant date | Jun 6, 2017 |
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A solid electrolyte glass at least including: at least one alkali metal element; a phosphorus (P) element; a sulfur (S) element; and one or more halogen elements selected from I, Cl, Br and F; wherein the solid electrolyte glass has two exothermic peaks that are separated from each other in a temperature range of 150° C. to 350° C. as determined by differential scanning calorimetry (in a dry nitrogen atmosphere at a temperature-elevating speed of 10° C./min from 20 to 600° C.).
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The invention claimed is: 1. A solid electrolyte glass having a composition represented by the formula (1′): L a MP c S d X e O f wherein: L is an alkali metal; M is one or more elements selected from the group consisting of B, Al, Si, Ge, As, Se, Sn, Sb, Te, Pb and Bi; and X includes Br and optionally further includes and at least one element selected from the group consisting of I, Cl, and F, and a to f independently satisfy: 0< a≦ 12, 0≦ b< 0.2 c= 1 0< d≦ 9, 0< e≦ 9, and 0< f≦ 9 wherein the solid electrolyte glass has two exothermic peaks that are separated from each other in a temperature range of 150° C. to 350° C. as determined by differential scanning calorimetric measurement (in a dry nitrogen atmosphere at a temperature-elevating speed of 10° C./min from 20° C. to 600° C.). 2. A method for producing the solid electrolyte glass according to claim 1 , the method comprising: mixing raw materials (1-A), (1-B), (1-C), and (1-D): (1-A) an alkali metal sulfide; (1-B) a compound represented by M′ m S n ; (1-C) a compound represented by M″ w X′ y ; and (1-D) Li 2 SO 3 , to form the solid electrolyte glass according to claim 1 , wherein: M′ is B, Al, Si, P or Ge; M″ is Li, Na, B, Al, Si, P, S, Ge, As, Se, Sn, Sb, Te, Pb or Bi; X′ is Br; w is an integer of 1 to 2; m, n and y are an integer of 1 to 10. 3. The method according to claim 2 , wherein the mixing of the raw materials comprises reacting the raw materials (1-A) and (1-B) to form a reaction product of the raw materials (1-A) and (1-B), and adding the raw material (1-C) to the reaction product such that the raw material (1-C) reacts with the reaction product. 4. The method according to claim 2 , wherein the mixing of the raw materials comprises reacting the raw materials in an atmosphere having an oxygen concentration of 19 to 21%. 5. A method for producing a solid electrolyte glass ceramic, comprising: subjecting the solid electrolyte glass according to claim 1 to a heat treatment at a temperature between the two exothermic peaks. 6. The method according to claim 5 , wherein the solid electrolyte glass ceramic has an ionic conductivity of 1×10 −3 S/cm or more. 7. The method according to claim 2 , wherein the difference in temperature between the peak top positions of the two exothermic peaks is 20° C. or higher and 100° C. or lower. 8. The method according to claim 2 , wherein the raw material (1-A) is lithium sulfide or sodium sulfide. 9. The method according to claim 2 , wherein the raw material (1-B) is at least one selected from the group consisting of P 2 S 3 (phosphorus trisulfide), P 2 S 5 (phosphorus pentasulfide), SiS 2 (silicon sulfide), Al 2 S 3 (aluminum sulfide), GeS 2 (germanium sulfide), and B 2 S 3 (arsenic trisulfide). 10. The method according to claim 2 , wherein the raw material (1-C) is LiBr. 11. The method according to claim 2 , wherein: when M″ in the component (1-C) is an element other than phosphorus, the molar ratio of component (1-A):component (1-B) is 65:35 to 85:15, and the ratio of the molar amount of (1-C) relative to the total of the molar amounts of the components (1-A) and (1-B) is 50:50 to 99:1; and when M″ in the component (1-C) is phosphorus, the molar ratio of component (1-A):component (1-B) is 60:40 to 90:10, and the ratio of the molar amount of (1-C) relative to the total of the molar amounts of the components (1-A) and (1-B) is 50:50 to 99:1. 12. The solid electrolyte glass according to claim 1 , wherein the difference in temperature between the peak top positions of the two exothermic peak is 20° C. or higher and 100° C. or lower. 13. A solid electrolyte glass having a composition represented by the formula (1′): L a P c S d X e O f having two exothermic peaks that are separated from each other in a temperature range of 150° C. to 350° C. as determined by differential scanning calorimetric measurement (in a dry nitrogen atmosphere at a temperature-elevating speed of 10° C./min from 20° C. to 600° C.), wherein: the difference in temperature between the peak top positions of the two exothermic peak is 20° C. or higher and 100° C. or lower, L is an alkali metal; X includes Br and optionally further includes and least one element selected from the group consisting of I, Cl, and F, and a, c, d and f indecently satisfy 0< a≦ 12, c= 1 0< d≦ 9, 0< e≦ 9, and 0< f≦ 9.
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