Regeneration power control

Patent metadata

Field	Value
Publication number	US-11679753-B1
Application number	US-202117327167-A
Country	US
Kind code	B1
Filing date	May 21, 2021
Priority date	Jan 4, 2016
Publication date	Jun 20, 2023
Grant date	Jun 20, 2023

Abstract

A utility vehicle with regenerative braking is disclosed. The utility vehicle includes a power bus, a battery coupled to the system power bus, and at least one electric drive motor to generate power through regenerative braking and supply the generated power onto the power bus. The utility vehicle includes a power regulation controller configured to direct the generated power to the battery to recharge the battery when the battery is not fully charged, direct the generated power to at least one power sink to consume the generated power when the battery is fully charged and the generated power is less than or equal to a power consumption limit, and reduce a maximum travel speed to reduce an amount of power generated by the at least one electric drive motor through regenerative braking when the battery is fully charged and the generated power is greater than the power consumption limit.

First claim

What is claimed is:

1. A utility vehicle with regenerative braking, comprising:
a system power bus;
a battery coupled to the system power bus;
at least one electric drive motor that is configured to generate power through regenerative braking and supply the generated power onto the system power bus; and
a first controller configured to:
when the battery is not fully charged, direct the generated power to the battery to recharge the battery;
when the battery is fully charged and the generated power is less than or equal to a power consumption limit, direct the generated power to at least one power sink to consume the generated power; and
when the battery is fully charged and the generated power is greater than the power consumption limit, reduce a maximum travel speed to reduce an amount of power generated by the at least one electric drive motor through regenerative braking.

2. The utility vehicle of claim 1 , further including at least one ground drive controller that is configured to control the at least one electric drive motor.

3. The utility vehicle of claim 2 , wherein the at least one ground drive controller is configured to determine a slope of a travel surface.

4. The utility vehicle of claim 3 , wherein the first controller is configured to decrease the maximum travel speed in response to the at least one ground drive controller detecting an increase in the slope of the travel surface.

5. The utility vehicle of claim 3 , wherein, to determine the slope of the travel surface, the at least one ground drive controller uses current sensing on at least one of the system power bus and phases of the at least one electric drive motor.

6. The utility vehicle of claim 3 , further including at least one of a gyro sensor and an angle sensor to enable the at least one ground drive controller to determine the slope of the travel surface.

7. The utility vehicle of claim 1 , further including a power take-off, wherein the at least one power sink includes the power take off when the power take off is engaged.

8. The utility vehicle of claim 1 , wherein the first controller is configured to determine the maximum travel speed based on a torque of the at least one electric drive motor.

9. The utility vehicle of claim 8 , wherein the first controller is configured to determine the maximum travel speed further based on consumable power of a power take-off that is engaged.

10. The utility vehicle of claim 1 , wherein the at least one electric drive motor is configured to generate power through regenerative braking when a torque of the at least one electric drive motor is increasing and a rotational speed of the at least one electric drive motor is decreasing.

11. The utility vehicle of claim 1 , wherein the at least one electric drive motor is configured to generate power through regenerative braking when a torque of the at least one electric drive motor is decreasing and a rotational speed of the at least one electric drive motor is increasing.

12. A regenerative braking system for a vehicle, comprising:
a battery;
at least one electric drive motor that is configured to generate power through regenerative braking;
and
a first controller configured to:
when the battery is not fully charged, direct the generated power to recharge the battery;
when the battery is fully charged and the generated power is less than or equal to a power consumption limit, direct the generated power to a vehicle power sink for consumption; and
when the battery is fully charged and the generated power is greater than the power consumption limit, reduce a maximum travel speed of the vehicle to reduce an amount of power generated by the at least one electric drive motor through regenerative braking; and

at least one ground drive controller configured to control the at least one electric drive motor.

13. The regenerative braking system of claim 12 , wherein the at least one ground drive controller is configured to determine a slope of a travel surface.

14. The regenerative braking system of claim 13 , wherein the first controller is configured to decrease the maximum travel speed in response to the at least one ground drive controller detecting an increase in the slope of the travel surface.

15. The regenerative braking system of claim 13 , wherein the at least one ground drive controller uses current sensing to determine the slope of the travel surface.

16. The regenerative braking system of claim 13 , wherein the at least one ground drive controller to determine the slope of the travel surface based on data collected by at least one of a gyro sensor and an angle sensor.

17. The regenerative braking system of claim 12 , wherein the vehicle power sink is a power take-off when the power take off is engaged.

18. The regenerative braking system of claim 12 , wherein the first controller is configured to determine the maximum travel speed based on a torque of the at least one electric drive motor.

19. The regenerative braking system of claim 18 , wherein the first controller is configured to determine the maximum travel speed further based on consumable power of a power take-off that is engaged.

20. The regenerative braking system of claim 12 , wherein the at least one electric drive motor is configured to generate power through regenerative braking when:
a torque of the at least one electric drive motor is increasing and a rotational speed of the at least one electric drive motor is decreasing; or
the torque of the at least one electric drive motor is decreasing and the rotational speed of the at least one electric drive motor is increasing.

Assignees

• Hydro Gear Lp

Inventors

• Bonny Nathan W

Classifications

• B60Y2300/91

  Battery charging · CPC title

• B60W20/14 Primary

  in conjunction with braking regeneration · CPC title

• B60K6/20

  the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs · CPC title

• B60W10/30

  including control of auxiliary equipment, e.g. air-conditioning compressors or oil pumps · CPC title

• B60Y2200/92

  Hybrid vehicles · CPC title