Electrostatic image developing toner, method for producing electrostatic image developing toner, electrostatic image developer, toner cartridge, process cartridge, and image forming apparatus

Patent metadata

Field	Value
Publication number	US-11675285-B2
Application number	US-202117408058-A
Country	US
Kind code	B2
Filing date	Aug 20, 2021
Priority date	May 21, 2021
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

An electrostatic image developing toner includes toner particles containing a binder resin. In a differential scanning calorimetry curve of the toner particles, Tg1 is 58° C. or more and 68° C. or less, and Tg1−Tg2 is 20° C. or more and 40° C. or less, where Tg1 is a lowest onset temperature in an endothermic change during a first temperature increase, and Tg2 is a lowest onset temperature in an endothermic change during a second temperature increase.

First claim

What is claimed is:

1. An electrostatic image developing toner comprising toner particles containing a binder resin,
wherein in a differential scanning calorimetry curve of the toner particles in which Tg1 is a lowest onset temperature in an endothermic change during a first temperature increase, and Tg2 is a lowest onset temperature in an endothermic change during a second temperature increase that occurs after the first temperature increase, holding the temperature at 150° C. for 5 minutes, and then decreasing the temperature to 0° C. at a temperature decrease rate of 10° C./min:
Tg1 is 58° C. or more and 68° C. or less, and
Tg1−Tg2 is 20° C. or more and 40° C. or less.

2. The electrostatic image developing toner according to claim 1 , wherein the toner particles have a BET specific surface area of 1.0 m 2 /g or more and 2.0 m 2 /g or less.

3. The electrostatic image developing toner according to claim 1 , wherein the binder resin includes a polyester resin.

4. The electrostatic image developing toner according to claim 3 , wherein the polyester resin includes a crystalline polyester resin.

5. The electrostatic image developing toner according to claim 4 , wherein a content of the crystalline polyester resin is 5 mass % or more and 25 mass % or less relative to a total content of the binder resin.

6. The electrostatic image developing toner according to claim 3 , wherein the binder resin further includes a vinyl resin.

7. The electrostatic image developing toner according to claim 6 , wherein a content of the vinyl resin is 1 mass % or more and 30 mass % or less relative to a total content of the toner particles.

8. An electrostatic image developer comprising the electrostatic image developing toner according to claim 1 .

9. A process cartridge attachable to and detachable from an image forming apparatus, the process cartridge comprising a developing unit that contains the electrostatic image developer according to claim 8 and develops, with the electrostatic image developer, an electrostatic image formed on a surface of an image carrier to form a toner image.

10. An image forming apparatus comprising:
an image carrier;
a charging unit that charges a surface of the image carrier;
an electrostatic image forming unit that forms an electrostatic image on the charged surface of the image carrier;
a developing unit that contains the electrostatic image developer according to claim 8 and develops, with the electrostatic image developer, the electrostatic image formed on the surface of the image carrier to form a toner image;
a transfer unit that transfers the toner image formed on the surface of the image carrier onto a surface of a recording medium; and
a fixing unit that fixes the toner image transferred onto the surface of the recording medium.

11. A toner cartridge attachable to and detachable from an image forming apparatus, the toner cartridge comprising the electrostatic image developing toner according to claim 1 .

12. A method for producing an electrostatic image developing toner, comprising:
cooling a toner particle dispersion in which toner particles containing a binder resin are dispersed in a dispersion medium from a fusion temperature of T1° C. or more to a first cooling temperature of less than T2° C.;
holding the toner particle dispersion that has been cooled to the first cooling temperature at a holding temperature of T3° C. or more and T4° C. or less for 0.5 hours or more and 3 hours or less with a pH of the toner particle dispersion being lowered; and
cooling the toner particle dispersion that has been held to a second cooling temperature less than T5° C. and lower than the holding temperature,
wherein T1° C. is Tg0° C.+29° C., where Tg0° C. is a glass transition temperature of the toner particles before being cooled to the first cooling temperature,
T2° C. is Tg0° C.+9° C.,
T3° C. is Tg0° C.+4° C.,
T4° C. is Tg0° C.+14° C., and
T5° C. is Tg0° C.+9° C.

13. The method for producing an electrostatic image developing toner according to claim 12 , wherein in the holding, the pH of the toner particle dispersion that has been cooled to the first cooling temperature is adjusted to 7.0 or more and 9.0 or less.

14. The method for producing an electrostatic image developing toner according to claim 12 , wherein a cooling rate A1 in the cooling to the first cooling temperature is 30° C./min or more and 130° C./min or less.

15. The method for producing an electrostatic image developing toner according to claim 12 , wherein the binder resin includes a polyester resin.

16. The method for producing an electrostatic image developing toner according to claim 15 , wherein the polyester resin includes a crystalline polyester resin.

17. The method for producing an electrostatic image developing toner according to claim 16 , wherein a content of the crystalline polyester resin is 5 mass % or more and 25 mass % or less relative to a total content of the binder resin.

18. The method for producing an electrostatic image developing toner according to claim 15 , wherein the binder resin further includes a vinyl resin.

19. The method for producing an electrostatic image developing toner according to claim 18 , wherein a content of the vinyl resin is 1 mass % or more and 30 mass % or less relative to a total content of the toner particles.

20. An electrostatic image developing toner obtained by the method for producing an electrostatic image developing toner according to claim 12 .

Assignees

• Fujifilm Business Innovation Corp

Inventors

• Tomita Daisuke
• Yamamoto Keita
• Noguchi Daisuke
• Nakamura Kazuhiko
• Nakazawa Hiroshi

Classifications

• G03G9/0902

  Inorganic compounds · CPC title

• G03G9/0815

  Post-treatment · CPC title

• G03G9/08795 Primary

  characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants · CPC title

• G03G9/0821

  characterised by physical parameters (magnetic parameters G03G9/083) · CPC title

• G03G15/08

  using a solid developer, e.g. powder developer · CPC title