Systems and methods for providing ground fault protection on direct current power feeds of engine components

Patent metadata

Field	Value
Publication number	US-11674491-B2
Application number	US-202217859806-A
Country	US
Kind code	B2
Filing date	Jul 7, 2022
Priority date	Jul 8, 2021
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

Systems and methods of providing fault protection on direct current (DC) feeds to various engine or generator set components are provided. In some embodiments, generator set includes a ground fault device arranged between a DC power distribution circuit and a subsystem of the generator set. The ground fault device is configured to detect a fault condition based on a comparison of a first current in a first wire with a second current in a second wire between the DC power distribution circuit and the subsystem. In response to detecting the fault condition, the ground fault device is configured to disconnect the subsystem.

First claim

What is claimed is:

1. A generator system comprising:
a power source;
a distribution circuit coupled to the power source;
a first subsystem coupled to the distribution circuit and configured to receive DC power via a first wire and a second wire;
a first switch connected in series on the first wire; and
a controller circuit coupled to the first switch, wherein the controller circuit is configured to detect a fault condition at the first subsystem based on a first current in the first wire and a second current in the second wire and selectively control the first switch based thereon.

2. The system of claim 1 , wherein to detect the fault condition, the controller circuit is configured to compare a magnitude of the first current with a magnitude of the second current, and determine that the magnitude of the first current is greater than the magnitude of the second current at least by a predetermined threshold.

3. The system of claim 2 , wherein the predetermined threshold is in the range of 0.01 amps to 0.05 amps.

4. The system of claim 1 , wherein the controller circuit is configured to open the first switch in response to detecting the fault condition.

5. The system of claim 1 , further comprising:
a second subsystem coupled to the distribution circuit and configured to receive DC power via a third wire and a fourth wire; and
a second switch connected in series on the first wire, the second switch selectively controlled via the control circuit or a second controller circuit, wherein the controller circuit is configured to detect a fault condition at the second subsystem based on a third current in the third wire and a fourth current in the fourth wire.

6. The system of claim 5 , wherein the controller circuit is configured to detect the fault condition at the second subsystem by comparing a magnitude of the third current with a magnitude of the fourth current, and determining that the magnitude of the third current is greater than the magnitude of the fourth current at least by a predetermined threshold.

7. The system of claim 1 , further comprising a controller configured to disable the generator system in response to the fault condition and provide a notification of the fault condition via a display.

8. The system of claim 1 , further comprising:
a first current detector positioned to detect the first current on the first wire, the first current detector coupled to the controller circuit; and
a second current detector positioned to detect the second current on the second wire, the second current detector coupled to the controller circuit.

9. A ground fault device for use in a generator system, the ground fault device comprising:
a housing configured to be mounted to a generator system;
a first input terminal configured to be coupled to a first DC terminal of the generator system;
a first output terminal configured to be coupled to a first DC terminal of a subsystem of the generator system, wherein the first input terminal and first output terminal are coupled together via a switch;
a second input terminal configured to be coupled to a second DC terminal of the generator system;
a second output terminal configured to be coupled to a second DC terminal of the subsystem of the generator system, wherein the second input terminal and second output terminal are coupled together; and
a controller circuit coupled to the switch, the controller circuit configured to detect a fault condition at the subsystem and open the switch in response to detecting the fault condition.

10. The device of claim 9 , wherein the controller circuit is configured to detect the fault condition by comparing a magnitude of a first current between the first input terminal and the first output terminal with a magnitude of a second current between the second input terminal and the second output terminal, and determining that the magnitude of the first current is greater than the magnitude of the second current at least by a predetermined threshold.

11. The device of claim 9 , wherein the predetermined threshold is in the range of 0.01 amps to 0.05 amps.

12. The device of claim 9 , further comprising:
a first current detector positioned to detect the first current, the first current detector coupled to the controller circuit; and
a second current detector positioned to detect the second current, the second current detector coupled to the controller circuit.

13. The device of claim 9 , wherein the controller is further configured to transmit a signal to disable the generator system in response to the fault condition and provide a notification of the fault condition via a display.

14. A method of detecting ground faults on a subsystem of a generator system, the method comprising:
receiving electrical power at a direct current (DC) distribution circuit of a generator system;
providing DC power to a subsystem from the DC distribution circuit via a first wire and a second wire;
comparing a first current of the first wire with a second current of the second wire;
detecting a fault condition based on the comparison of the first current and the second current; and
responsive to detecting the fault condition, disconnecting the DC power to the first subsystem.

15. The method of claim 14 , further comprising providing a notification of the fault condition via a display on the generator system.

16. The method of claim 14 , further comprising:
detecting the first current with a first current detector in series with the first wire; and
detecting the second current with a second current detector in series with the second wire.

17. The method of claim 14 , wherein the comparing the first current with the second current comprises comparing a magnitude of the first current with a magnitude of the second current.

18. The method of claim 17 , wherein the detecting the fault condition comprises determining that the magnitude of the first current is greater than the magnitude of the second current at least by a predetermined threshold.

19. The method of claim 14 , further comprising:
receiving, by a second subsystem coupled to the distribution circuit, DC power via a third wire and a fourth wire;
selectively controlling a second switch connected in series on the first wire; and
detecting a fault condition at the second subsystem based on a third current in the third wire and a fourth current in the fourth wire.

20. The method of claim 19 , further comprising:
comparing a magnitude of the third current with a magnitude of the fourth current; and
determining that the magnitude of the third current is greater than the magnitude of the fourth current at least by a predetermined threshold.

Assignees

• Cummins Power Generation Inc

Inventors

• Woodland Lane
• Johnson Randall J
• Sharma Sagar
• Ayana Elias M
• Fegley Michael

Classifications

• F02N11/108 Primary

  for diagnosis of the starter or its components · CPC title

• F02N11/087 Primary

  Details of the switching means in starting circuits, e.g. relays or electronic switches · CPC title

• H02H3/16

  responsive to fault current to earth, frame or mass (with balanced or differential arrangement H02H3/26 {; monitoring earth connection H02H5/105}) · CPC title

• H02H3/32 Primary

  involving comparison of the voltage or current values at corresponding points in different conductors of a single system, e.g. of currents in go and return conductors · CPC title

• F02N11/0862

  characterised by the electrical power supply means, e.g. battery · CPC title