Work vehicle alcohol-based power system with on-board ether

Patent metadata

Field	Value
Publication number	US-11635039-B1
Application number	US-202217659368-A
Country	US
Kind code	B1
Filing date	Apr 15, 2022
Priority date	Apr 15, 2022
Publication date	Apr 25, 2023
Grant date	Apr 25, 2023

Abstract

A power system for a work vehicle includes an alcohol tank configured to store alcohol; a catalytic converter fluidly coupled to receive alcohol from the alcohol tank and configured to convert the alcohol into ether; and an engine including one or more piston-cylinder sets configured to selectively receive the alcohol stored in the alcohol tank and the ether converted by the catalytic converter and to combust the alcohol and the ether with air to produce mechanical power and exhaust gas.

First claim

What is claimed is:

1. A power system for a work vehicle, comprising:
an alcohol tank configured to store alcohol;
a catalytic converter fluidly coupled to receive alcohol from the alcohol tank and configured to convert the alcohol into ether;
an ether reservoir to store the ether;
an air intake arrangement with a charge air cooler integrated with the ether reservoir such that heat is transferred from air in the charge air cooler to the ether reservoir; and
an engine including one or more piston-cylinder sets configured to selectively receive the alcohol stored in the alcohol tank and the ether converted by the catalytic converter and to combust the alcohol and the ether with air to produce mechanical power and exhaust gas.

2. The power system of claim 1 , wherein the engine is a compression combustion engine.

3. The power system of claim 1 , wherein the alcohol is ethanol and the ether is diethyl ether.

4. The power system of claim 3 , further comprising an ether fuel rail configured to inject the ether into the piston-cylinder sets.

5. The power system of claim 3 , wherein the ether is introduced into the piston-cylinder sets with the air.

6. The power system of claim 3 , whether the ether is mixed with ethanol prior to injection into the piston-cylinder sets.

7. The power system of claim 3 , further comprising an electric heating element configured to heat the catalytic converter in order to facilitate the conversion of ethanol into ether.

8. The power system of claim 3 , wherein the catalytic converter is arranged such that the exhaust gas heats the catalytic converter in order to facilitate the conversion of ethanol into ether.

9. The power system of claim 3 , further comprising an exhaust gas recirculation (EGR) arrangement configured to direct at least a portion of the exhaust gas back into the engine, wherein the EGR arrangement includes an EGR cooler configured to cool the portion of the exhaust gas, and wherein the EGR cooler is integrated with the catalytic converter such that heat is transferred from the exhaust gas to the catalytic converter in order to facilitate conversion of the ethanol into ether.

10. The power system of claim 3 , wherein the ratio of ether to ethanol introduced into the engine is approximately 0.5%-95%.

11. The power system of claim 3 , further comprising controller configured to selectively control an amount of ethanol and an amount of ether that are directed into the engine.

12. The power system of claim 11 , wherein the controller is configured to receive temperature information and the selectively control the amount of ethanol and the amount of ether that are directed into the engine based on the temperature information.

13. The power system of claim 12 ,
wherein, when the temperature information indicates a first temperature is less than a temperature threshold, the controller is configured to direct both ethanol and ether into the engine; and
wherein, when the temperature information indicates the first temperature reaches or exceeds the temperature threshold, the controller is configured to direct only ethanol into the engine.

14. A method for operating a work vehicle power system with a compression combustion engine, comprising:
directing a first portion of ethanol from an ethanol tank into a catalytic converter;
converting the first portion of ethanol within the catalytic converter into diethyl ether;
storing the diethyl ether in an ether reservoir of an air intake arrangement having a charge air cooler integrated with the ether reservoir such that heat is transferred from air in the charge air cooler to the ether reservoir;
directing a second portion of the ethanol from the ethanol tank into the compression combustion engine for ignition and combustion; and
selectively directing the diethyl ether from the ether reservoir into the compression combustion engine to supplement the ignition and combustion of the second portion of the ethanol.

15. The method of claim 14 ,
further comprising collecting temperature information with one or more temperature sensors to determine a cold start condition; and
wherein the selectively directing the diethyl ether from the ether reservoir into the compression combustion engine occurs during the cold start condition of the compression combustion engine.

16. The method of claim 15 , wherein the selectively directing the diethyl ether from the ether reservoir into the compression combustion engine is discontinued when the temperature information indicates that the engine is no longer in the cold start condition.

17. The method of claim 14 , further comprising heating the catalytic converter to facilitate the conversion of the first portion of ethanol into the diethyl ether.

18. The method of claim 14 , further comprising maintaining a temperature of the ether reservoir at less than 100° C.

Assignees

• Deere & Co

Inventors

• Dou Danan
• Lohmann Craig W

Classifications

• F02M31/20

  for cooling ({F02M31/005 takes precedence; use of cold F02M17/52;} cooling of charging-air or of scavenging-air F02B29/04) · CPC title

• F02M31/125

  Fuel · CPC title

• F02M27/02

  by catalysts · CPC title

• F02M26/35

  with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters · CPC title

• F02M26/22 Primary

  with coolers in the recirculation passage · CPC title