Electric charging particle heater for thermal energy storage

Patent metadata

Field	Value
Publication number	US-11631992-B2
Application number	US-202117375105-A
Country	US
Kind code	B2
Filing date	Jul 14, 2021
Priority date	Jul 14, 2020
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

The disclosure relates to particle heaters for heating solid particles to store electrical energy as thermal energy. Thermal energy storage directly converts off-peak electricity into heat for thermal energy storage, which may be converted back to electricity, for example during peak-hour power generation. The particle heater is an integral part of an electro-thermal energy storage system, as it enables the conversion of electrical energy into thermal energy. As described herein, particle heater designs are described that provide efficient heating of solid particles in an efficient and compact configuration to achieve high energy density and low cost.

First claim

What is claimed is:

1. A heater for heating a plurality of solid particles, the heater comprising:
at least two three-dimensional (3D) shapes, each 3D shape comprising at least two surfaces; and
a block positioned between the at least two 3D shapes; wherein:
each surface of each 3D shape comprises at least two lateral edges positioned substantially parallel to a first axis (z), each lateral edge has a length between a proximal end and a distal end,
each surface comprises a proximal edge positioned at the proximal end of the length and within a first plane defined by a second axis (x) and a third axis (y),
the proximal edges of each surface of each 3D shape form a cross-sectional shape in the plane,
at least one surface of each 3D shape is positioned to face at least one surface of another 3D shape defining a channel,
the channel is oriented to enable the gravitational flow of the plurality of solid particles through the channel,
at least one surface defining the channel is configured to transfer heat to at least a portion of the plurality of solid particles,
the block fills at least a portion of the channel and is configured to maintain the width of the channel,
x and y are each perpendicular to z,
x and y are perpendicular to each other, and
the channel has a width substantially parallel with x.

2. The heater of claim 1 , wherein:
the at least one surface defining the channel is configured to operate at a temperature between about 500° C. to about 1500° C.

3. The heater of claim 1 , wherein the cross-sectional shape is a polygon.

4. The heater of claim 3 , wherein:
the polygon has an interior angle defined as the angle between x and a proximal edge, and
the interior angle is in the range of about 5° to about 60°.

5. The heater of claim 4 , wherein the interior angle is approximately 10°.

6. The heater of claim 3 , wherein the polygon is a triangle, a quadrilateral, a pentagon, a hexagon, a heptagon, an octagon, a nonagon, or a decagon.

7. The heater of claim 1 , wherein:
the at least one surface defining the channel configured to transfer heat comprises a resistive heating element.

8. The heater of claim 7 , wherein the resistive heating element is positioned within an indentation in the at least one surface defining the channel.

9. The heater of claim 6 , wherein the resistive heating element comprises an electric-resisting wire or bar.

10. The heater of claim 1 , wherein:
the channel has a height substantially parallel with y.

11. The heater of claim 10 , wherein:
the height is in the range of about 0.05 m to about 1.5 m.

12. The heater of claim 11 , wherein:
the height is approximately 0.15 m.

13. The heater of claim 1 , wherein:
the width is in the range of about 0.05 m to about 1.5 m.

14. The heater of claim 13 , wherein:
the width is approximately 0.15 m.

15. The heater of claim 1 , wherein:
the block comprises a substantially insulative material.

16. The heater of claim 1 , wherein:
the block is further configured to direct the plurality of solid particles towards the at least one surface defining the channel configured to transfer heat.

Assignees

• Alliance Sustainable Energy
• Purdue Research Foundation—Office Of Tech Commercialization
• Purdue Research Foundation

Inventors

• Ma Zhiwen
• Gifford Jeffrey Clayton
• Davenport Patrick Gordon
• Jia Dening
• Schirck Jason
• Morris Aaron

Classifications

• H02J15/00 Primary

  Systems for storing electric energy specially adapted for power networks · CPC title

• F28D2020/0069

  Distributing arrangements; Fluid deflecting means · CPC title

• F28D2020/0082

  Multiple tanks arrangements, e.g. adjacent tanks, tank in tank · CPC title

• F28D20/0056 Primary

  using solid heat storage material (F28D20/0052 takes precedence) · CPC title

• F28D13/00

  Heat-exchange apparatus using a fluidised bed · CPC title