Estimating downhole RPM oscillations

Patent metadata

Field	Value
Publication number	US-11624666-B2
Application number	US-201917044376-A
Country	US
Kind code	B2
Filing date	Jun 3, 2019
Priority date	Jun 1, 2018
Publication date	Apr 11, 2023
Grant date	Apr 11, 2023

Abstract

Methods and apparatus for including obtaining raw surface data for present values of torque (TTD) generated by a top drive operably coupled with a drillstring, obtaining raw surface data for present values of rotational speed (ω) of the top drive corresponding to the TTD, obtaining inertia (JTD) of the top drive, and estimating torque TST of the drillstring based on the obtained TTD data, the obtained data, and the obtained JTD data. The estimated drillstring torque TST may be utilized to determine a surface torque oscillation performance index (STOPI).

First claim

What is claimed is:

1. A method comprising:
obtaining raw surface data for present values of torque (T TD data) generated by a top drive operably coupled with a drillstring;
obtaining raw surface data for present values of rotational speed (ω data) of the top drive corresponding to the T TD data;
obtaining inertia (J TD data) of the top drive;
estimating torque T ST of the drillstring based on the obtained T TD data, the obtained ω data, and the obtained J TD data; and
determining a surface torque oscillation performance index (STOPI) based on the estimated T ST , wherein the STOPI comprises a ratio of:
an amplitude of torque oscillations in the estimated T ST over a dynamically specified time window; and
a constant reference torque.

2. The method of claim 1 wherein the T TD data is obtained from a sensor associated with the top drive.

3. The method of claim 1 wherein the T TD data is obtained from a variable-frequency drive related to the top drive.

4. The method of claim 1 wherein the T TD data is obtained from a torque sub disposed between the drillstring and the top drive.

5. The method of claim 1 further comprising:
filtering the obtained T TD data to obtain filtered T TD (T TD-f ) data; and
filtering the obtained ω data to obtain filtered ω (ω f ) data;
wherein estimating the T ST is based on the filtered T TD-f data, the filtered ω f data, and the obtained J TD data.

6. The method of claim 5 wherein filtering the obtained T TD data and the obtained ω data is low-pass filtering with predetermined, low-pass frequencies in response to a formation being drilled via operation of the top drive having a substantially constant composition.

7. The method of claim 5 wherein estimating the T ST comprises using equation T ST =T TD-f −J TDαTD , wherein α TD is a rotational acceleration of the top drive that is calculated based on changes in the filtered ω f data over time.

8. The method of claim 1 comprising determining a moving window length for the dynamically specified time window via estimating a fundamental oscillation time period (T 1 ).

9. The method of claim 8 wherein estimating the T 1 is based on moment of inertia (J) of the drillstring, density (ρ) of the drillstring, cross-sectional polar moments (I) of components of the drillstring, lengths (L) of the drillstring components, torsional stiffness (K) of the drillstring, and shear modulus (G) of material forming the drillstring.

10. The method of claim 1 wherein the constant reference torque is:
rated torque of the top drive; or
an off-bottom torque; or
an at-bottom torque.

11. The method of claim 1 wherein determining the STOPI further comprises limiting the ratio between predetermined, configurable maximum and minimum values.

12. The method of claim 1 further comprising displaying via a display device:
the estimated T ST ; and
the determined STOPI.

13. The method of claim 1 further comprising providing at least one of the estimated T ST and the determined STOPI to a controller operable to automatically initiate an action based thereon.

14. The method of claim 1 further comprising displaying the estimated T ST via a display device.

15. The method of claim 1 further comprising providing the estimated T ST to a controller operable to automatically initiate an action based thereon.

16. The method of claim 1 wherein the constant reference torque comprises rated torque of the top drive.

17. The method of claim 1 further comprising displaying the determined STOPI via a display device.

18. An apparatus comprising:
a first sensor operable for obtaining raw surface data for present values of torque (T TD data) generated by a top drive operably coupled with a drillstring;
a second sensor operable for obtaining raw surface data for present values of rotational speed (ω data) of the top drive corresponding to the T TD data; and
a processing device comprising a processor and a memory storing computer program code, wherein the processing device is operable to:
obtain inertia (J TD data) of the top drive;
estimate torque T ST of the drillstring based on the obtained T TD data, the obtained ω data, and the obtained J TD data; and
determine a surface torque oscillation performance index (STOPI) based on the estimated T ST , wherein the STOPI comprises a ratio of:
an amplitude of torque oscillations in the estimated T ST over a dynamically specified time window; and
a constant reference torque.

19. A computer program product comprising:
a non-transitory, computer-readable medium having instructions recorded thereon that, when executed by a processing device having a processor and a memory, cause the processing device to:
obtain raw surface data for present values of torque (T TD data) generated by a top drive operably coupled with a drillstring;
obtain raw surface data for present values of rotational speed (ω data) of the top drive corresponding to the T TD data;
obtain inertia (J TD data) of the top drive;
estimate torque T ST of the drillstring based on the obtained T TD data, the obtained ω data, and the obtained J TD data; and
determine a surface torque oscillation performance index (STOPI) based on the estimated T ST , wherein the STOPI comprises a ratio of:
an amplitude of torque oscillations in the estimated T ST over a dynamically specified time window; and
a constant reference torque.

20. The computer program product of claim 19 wherein the instructions, when executed by the processing device, cause the processing device to:
filter the obtained T TD data to obtain filtered T TD (T TD-f ) data; and
filter the obtained ω data to obtain filtered ω (ω f ) data;
wherein estimating the T ST is based on the filtered T TD-f data, the filtered ω f data, and the obtained J TD data;
wherein filtering the obtained T TD data and the obtained ω data comprises:
low-pass filtering with predetermined, low-pass frequencies in response to a formation being drilled via operation of the top drive having a substantially constant composition; else
band-pass filtering with predetermined, band-pass frequencies.

Assignees

• Schlumberger Technology Corp

Inventors

• Wu Jian
• Madhireddy Ramakrishna
• Wicks Nathaniel

Classifications

• E21B43/12 Primary

  Methods or apparatus for controlling the flow of the obtained fluid to or in wells (E21B43/25 takes precedence; valve arrangements E21B34/00) · CPC title

• G01L5/0061 Primary

  Force sensors associated with industrial machines or actuators (for the specific machine or actuator involved see relevant class, e.g. F01, F04, F16, B66, E21) · CPC title

• E21B43/16

  Enhanced recovery methods for obtaining hydrocarbons · CPC title

• E21B44/04

  in response to the torque of the drive {; Measuring drilling torque (E21B44/06 takes precedence; measuring stresses in a well bore pipe E21B47/007)} · CPC title

• E21B47/11 Primary

  using tracers; using radioactivity · CPC title