Multi-mode microwave waveguide blade sensing system

Patent metadata

Field	Value
Publication number	US-11619567-B2
Application number	US-202017063044-A
Country	US
Kind code	B2
Filing date	Oct 5, 2020
Priority date	Oct 5, 2020
Publication date	Apr 4, 2023
Grant date	Apr 4, 2023

Abstract

A multi-mode microwave waveguide blade sensing system includes a transceiver, a waveguide, and a probe sensor. The transceiver generates a microwave energy signal having a first waveguide mode and a different second waveguide mode. The waveguide includes a first end that receives the microwave energy signal. The probe sensor includes a proximate end that receives the microwave energy signal from the transceiver and a distal end including an aperture that outputs the microwave energy signal. The probe sensor directs the microwave energy signal at a first direction based on the first waveguide mode and a different second direction different based on the second waveguide mode. The probe sensor receives different levels of reflected microwave energy based at least in part on a location at which the at least one microwave energy signal is reflected from the machine.

First claim

What is claimed is:

1. A multi-mode microwave waveguide blade sensing system, comprising:
a transceiver configured to generate at least one microwave energy signal having a first waveguide mode and a second waveguide mode different from the first waveguide mode;
a waveguide including a first end configured to receive the at least one microwave energy signal from the transceiver; and
a probe sensor including a proximate end in signal communication with a second end of the waveguide to receive the at least one microwave energy signal and a distal end including an aperture configured to output the at least one microwave energy signal,
a controller configured to monitor rotation of a plurality of blades formed on a rotor of a machine, to determine a rotational position of a given blade among the plurality of blades with respect to the probe sensor, and to control the transceiver to vary characteristics of the at least one microwave energy signal to invoke the first and second waveguide modes,
wherein the probe sensor directs the microwave energy signal toward a machine including the plurality of blades formed on the rotor at a first direction based on the first waveguide mode and a second direction different from the first direction based on the second waveguide mode, and receives different levels of reflected microwave energy based at least in part on a location at which the at least one microwave energy signal is reflected from the machine, and
wherein the controller selectively invokes the first and second waveguide modes based on the rotational position of the given blade with respect to a field of view of the probe sensor.

2. The multi-mode microwave waveguide blade sensing system of claim 1 , wherein the microwave energy signal includes one or both of series of radio frequency pulses and a continuous wave.

3. The multi-mode microwave waveguide blade sensing system of claim 1 , wherein the first and second waveguide modes define characteristics of the at least one microwave energy signal, the characteristics including at least one of an energy level, a shape and phase.

4. The multi-mode microwave waveguide blade sensing system of claim 3 , wherein the transceiver is configured to output a first microwave energy signal having a first energy level, shape and first phase, a second microwave energy signal having a second shape and second phase.

5. The multi-mode microwave waveguide sensing system of claim 4 , wherein the first microwave energy signal is output from the probe sensor in a first direction based on at least one of the first energy level, the first shape and first phase, and the second microwave energy signal is output from the probe sensor in a second different direction based on at least one of the second energy level, second shape and second phase.

6. The multi-mode microwave waveguide sensing system of claim 5 , wherein the transceiver is in signal communication with a controller to set the characteristics of the first and second microwave energy signals based on a rotational position of a tip of a given blade and one or both of a leading edge and trailing edge of a given blade.

7. The multi-mode microwave waveguide sensing system of claim 6 , wherein the controller determines a first magnitude of reflected microwave energy based on a reflection of the first microwave energy signal from the tip and determines a second magnitude of reflected microwave energy based on a reflection of the second microwave energy signal from one or both of the leading and trailing edges, and determines a blade signature of the given blade based on a combination of the first magnitude of the reflected microwave energy and the second magnitude of the reflected microwave energy.

8. The multi-mode microwave waveguide sensing system of claim 4 , wherein the waveguide and the probe sensor are configured to simultaneously deliver the first microwave energy signal and the second microwave energy signal.

9. The multi-mode microwave waveguide sensing system of claim 8 , wherein the probe sensor receives a first reflected microwave energy signal corresponding to the first microwave energy signal and second reflected microwave energy signal corresponding to the second microwave energy signal, and delivers the first and second reflected microwave signals to the waveguide.

10. The multi-mode microwave waveguide sensing system of claim 9 , wherein the first and second reflected microwave energy signal co-exist together in the waveguide.

11. The multi-mode microwave waveguide sensing system of claim 10 , wherein the controller determines a first level of reflected microwave energy corresponding to the first reflected microwave energy signal and a second level of reflected microwave energy corresponding to the second reflected microwave energy signal, and generates a blade profile of a given blade included in the machine based on the first and second levels of reflected microwave energy.

Assignees

• Raytheon Tech Corp

Inventors

• Gilson Jonathan
• Mantese Joseph V
• Gok Gurkan
• Djuknic Goran
• Wood Coy Bruce
• Zacchio Joseph

Classifications

• G01M15/14 Primary

  Testing gas-turbine engines or jet-propulsion engines · CPC title

• H01Q5/342

  for different propagation modes (H01Q5/314 takes precedence) · CPC title

• G01P3/00

  Measuring linear or angular speed; Measuring differences of linear or angular speeds (G01P5/00 - G01P11/00 take precedence; {direction and speed indication G01P13/045}; counting mechanisms G06M) · CPC title

• F01D21/04

  responsive to undesired position of rotor relative to stator {or to breaking-off of a part of the rotor}, e.g. indicating such position · CPC title

• F01D21/003

  Arrangements for testing or measuring (for measuring vibrations G01H) · CPC title