Force-balanced micromirror with electromagnetic actuation

Patent metadata

Field	Value
Publication number	US-11604347-B2
Application number	US-202016896245-A
Country	US
Kind code	B2
Filing date	Jun 9, 2020
Priority date	Aug 18, 2019
Publication date	Mar 14, 2023
Grant date	Mar 14, 2023

Abstract

A scanning device includes a planar scanning mirror disposed within a frame and having a reflective upper surface. A pair of flexures have respective first ends connected to the frame and respective second ends connected to the mirror at opposing ends of a rotational axis of the mirror. A rotor including a permanent magnet is disposed on the lower surface of the mirror. A stator includes first and second cores disposed in proximity to the rotor on opposing first and second sides of the rotational axis and first and second coils of wire wound respectively on the cores. A drive circuit drives the first and second coils with respective electrical currents including a first component selected so as to control a transverse displacement of the mirror and a second component selected so as to control a rotation of the mirror about the rotational axis.

First claim

The invention claimed is:

1. A scanning device, comprising:
a frame defining a plane;
a planar scanning mirror disposed within the frame and having a baseline position in the plane of the frame, the mirror having a reflective upper surface and a lower surface opposite the upper surface;
a pair of flexures having respective first ends connected to the frame and respective second ends connected to the planar scanning mirror at opposing ends of a rotational axis of the planar scanning mirror;
a rotor comprising a permanent magnet disposed on the lower surface of the planar scanning mirror;

a stator, comprising:
first and second cores disposed in proximity to the rotor on opposing first and second sides of the rotational axis of the planar scanning mirror; and
first and second coils of wire wound respectively on the first and second cores; and

a drive circuit, which is configured to drive the first and second coils with respective electrical currents comprising a first component selected so as to control a transverse displacement of the planar scanning mirror perpendicular to the plane of the frame and a second component selected so as to control a rotation of the planar scanning mirror about the rotational axis.

2. The device according to claim 1 , wherein the flexures have a serpentine shape.

3. The device according to claim 1 , wherein the first and second cores are magnetized with a polarity selected so as to repel the permanent magnet in the rotor.

4. The device according to claim 3 , wherein the permanent magnet in the rotor and the first and second cores are poled in opposite directions along a magnetic axis perpendicular to the plane of the frame.

5. The device according to claim 1 , wherein the stator further comprises third and fourth cores disposed in proximity to the rotor on opposing first and second sides of the rotational axis of the planar scanning mirror in respective proximity to the first and second cores, and third and fourth coils of wire wound respectively on the third and fourth cores.

6. The device according to claim 5 , wherein the drive circuit is coupled to drive the third and fourth coils together with the first and second coils, respectively.

7. The device according to claim 1 , and comprising one or more capacitive sensors configured to output signals indicative of the transverse displacement and rotation of the planar scanning mirror, wherein the drive circuit is configured to generate the electrical currents responsively to the signals.

8. The device according to claim 1 , wherein the frame, the planar scanning mirror, and the flexures are etched from a silicon wafer.

9. The device according to claim 1 , wherein the frame, the planar scanning mirror, and the flexures comprise a metal having a thickness less than 100 μm.

10. The device according to claim 1 , wherein the drive circuit is coupled to drive the first and second coils such that the first component of the electrical currents flows through the first and second coils in a parallel direction, while the second component of the electrical currents flows through the first and second coils in an anti-parallel direction.

11. A method for scanning, comprising:
mounting a planar scanning mirror, having a reflective upper surface and a lower surface opposite the upper surface, within a frame defining a plane by connecting respective first ends of a pair of flexures to the frame and connecting respective second ends of the flexures to the planar scanning mirror at opposing ends of a rotational axis of the planar scanning mirror, which has a baseline position in the plane of the frame;
fixing a rotor comprising a permanent magnet to the lower surface of the planar scanning mirror;
placing first and second cores of a stator, on which first and second coils of wire are respectively wound, in proximity to the rotor on opposing first and second sides of the rotational axis of the planar scanning mirror; and
driving the first and second coils with respective electrical currents comprising a first component selected so as to control a transverse displacement of the planar scanning mirror perpendicular to the plane of the frame and a second component selected so as to control a rotation of the planar scanning mirror about the rotational axis.

12. The method according to claim 11 , wherein the frame, the planar scanning mirror, and the flexures are formed by etching a silicon wafer in a MEMS process.

13. The method according to claim 11 , wherein the frame, the planar scanning mirror, and the flexures are formed by etching a sacrificial dielectric material, electroplating a metal onto the etched sacrificial dielectric material, and removing the sacrificial dielectric material in a LIGA process.

14. The method according to claim 11 , wherein the frame, the planar scanning mirror, and the flexures are formed by etching and cutting a metal sheet.

15. The method according to claim 11 , wherein driving the first and second coils comprises applying the first component of the electrical currents to flow through the first and second coils in a parallel direction, while applying the second component of the electrical currents to flow through the first and second coils in an anti-parallel direction.

16. The method according to claim 11 , wherein the flexures have a serpentine shape.

17. The method according to claim 11 , wherein the first and second cores are magnetized with a polarity selected so as to repel the permanent magnet in the rotor.

18. The method according to claim 17 , wherein the permanent magnet in the rotor and the first and second cores are poled in opposite directions along a magnetic axis perpendicular to the plane of the frame.

19. The method according to claim 11 , wherein the stator further comprises third and fourth cores disposed in proximity to the rotor on opposing first and second sides of the rotational axis of the planar scanning mirror in respective proximity to the first and second cores, and third and fourth coils of wire wound respectively on the third and fourth cores, and wherein the method comprises driving the third and fourth coils together with the first and second coils, respectively.

20. The method according to claim 11 , wherein driving the first and second coils comprises receiving signals from one or more capacitive sensors indicative of the transverse displacement and rotation of the planar scanning mirror, and generating the electrical currents responsively to the signals.

Assignees

• Apple Inc

Inventors

• Axelrod Noel
• Erlich Raviv
• Gerson Yuval

Classifications

• B81B3/0018

  Structures acting upon the moving or flexible element for transforming energy into mechanical movement or vice versa, i.e. actuators, sensors, generators · CPC title

• G02B26/105

  with one or more pivoting mirrors or galvano-mirrors (G02B26/101 takes precedence) · CPC title

• B81B2201/04

  Optical MEMS · CPC title

• G02B26/085 Primary

  the reflecting means being moved or deformed by electromagnetic means · CPC title

• B81B3/004

  Angular deflection · CPC title