MEMS scanner with mirrors of different sizes

Patent metadata

Field	Value
Publication number	US-9835853-B1
Application number	US-201414554078-A
Country	US
Kind code	B1
Filing date	Nov 26, 2014
Priority date	Nov 26, 2014
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

A scanning device includes a base and a gimbal, mounted within the base so as to rotate relative to the base about a first axis. A first mirror, which has a first area, is mounted within the gimbal so as to rotate about a second axis, which is perpendicular to the first axis. A second mirror, which has a second area that is at least twice the first area, is also mounted within the gimbal so as to rotate about a third axis, which is parallel to the second axis, in synchronization with the first mirror.

First claim

The invention claimed is:

1. A scanning device, comprising:
a base;
a gimbal, mounted within the base so as to rotate relative to the base about a first axis;
a first mirror, which has a first area and is mounted within the gimbal so as to rotate about a second axis, which is perpendicular to the first axis; and
a second mirror, which has a second area that is at least twice the first area, and which is mounted within the gimbal so as to rotate about a third axis, which is parallel to the second axis, in synchronization with the first mirror.

2. The device according to claim 1 , wherein the scanner comprises a substrate, which is etched to define the base, the gimbal, and the first and second mirrors in a microelectromechanical systems (MEMS) process.

3. The device according to claim 1 , wherein the second area is at least four times the first area.

4. The device according to claim 1 , wherein the first and second mirrors are connected to the gimbal by respective hinges disposed along the second and third axes, respectively, and are configured and coupled together so that the first and second mirrors oscillate in mutual synchronization at a resonant frequency of oscillation about the respective hinges.

5. The device according to claim 4 , wherein the respective hinges of the first and second mirrors have different, respective degrees of stiffness, which are chosen so that respective individual resonant frequencies of the first and second mirrors differ by no more than 10%.

6. The device according to claim 4 , and comprising a drive, which is configured to drive the first and second mirrors to rotate about the respective hinges in a resonant mode, while driving the gimbal to rotate relative to the base in a non-resonant mode.

7. The device according to claim 6 , wherein the drive is configured to apply respective drive signals to the first and second mirrors at the resonant frequency with different, respective amplitudes and phases.

8. The device according to claim 4 , wherein rotations of the first and second mirrors are synchronized in frequency and phase while rotating with different amplitudes.

9. The device according to claim 1 , and comprising:
a transmitter, which is configured to emit a beam of light toward the first mirror, which reflects the beam so that the scanner scans the beam over a scene; and
a receiver, which is configured to receive, by reflection from the second mirror, the light reflected from the scene and to generate an output in response to the received light.

10. The device according to claim 9 , wherein the beam emitted by the transmitter comprises pulses of light, and wherein the output generated by the receiver is indicative of a time of flight of the pulses to and from points in the scene.

11. The device according to claim 9 , wherein the transmitter and the receiver are mounted on the gimbal so as to rotate with the gimbal about the first axis.

12. A method for scanning, comprising:
mounting a gimbal within a base so as to rotate relative to the base about a first axis;
mounting a first mirror, which has a first area, within the gimbal so as to rotate about a second axis, which is perpendicular to the first axis;
mounting a second mirror, which has a second area that is at least twice the first area, within the gimbal so as to rotate about a third axis, which is parallel to the second axis; and
driving the first and second mirrors to rotate about the second and third axes, respectively, in mutual synchronization, while driving the gimbal to rotate about the first axis.

13. The method according to claim 12 , wherein mounting the gimbal and the first and second mirrors comprises etching a substrate to define the base, the gimbal, and the first and second mirrors in a microelectromechanical systems (MEMS) process.

14. The method according to claim 12 , wherein the second area is at least four times the first area.

15. The method according to claim 12 , wherein mounting the first and second mirrors comprises connecting the first and second mirrors to the gimbal by respective hinges disposed along the second and third axes, respectively while coupling the first and second mirrors together so that the first and second mirrors oscillate in mutual synchronization at a resonant frequency of oscillation about the respective hinges.

16. The method according to claim 15 , wherein driving the first and second mirrors comprises causing the first and second mirrors to rotate about the respective hinges in a resonant mode, while driving the gimbal comprises causing the gimbal to rotate relative to the base in a non-resonant mode.

17. The method according to claim 16 , wherein driving the first and second mirrors comprises applying respective drive signals to the first and second mirrors at the resonant frequency with different, respective amplitudes and phases.

18. The method according to claim 15 , wherein driving the first and second mirrors comprises causing the first and second mirrors to rotate in mutual synchronization of frequency and phase while rotating with different amplitudes.

19. The method according to claim 12 , and comprising:
driving a transmitter to emit a beam of light toward the first mirror, which reflects the beam so that as to scan the beam over a scene; and
receiving, by reflection from the second mirror, the light reflected from the scene and generating an output in response to the received light.

20. The method according to claim 19 , and comprising mounting the transmitter and a receiver of the reflected light on the gimbal so as to rotate with the gimbal about the first axis.

Assignees

• Apple Inc

Inventors

• Shpunt Alexander
• Axelrod Noel
• Erlich Raviv
• Gerson Yuval

Classifications

• G01S17/89 Primary

  for mapping or imaging · CPC title

• G01S17/42

  Simultaneous measurement of distance and other co-ordinates (indirect measurement G01S17/46) · CPC title

• G02B26/085

  the reflecting means being moved or deformed by electromagnetic means · CPC title

• G02B26/105 Primary

  with one or more pivoting mirrors or galvano-mirrors (G02B26/101 takes precedence) · CPC title

• G01S7/4817

  relating to scanning · CPC title