Display panel, display device, and method of manufacturing the display device

Patent metadata

Field	Value
Publication number	US-11569323-B2
Application number	US-202117344150-A
Country	US
Kind code	B2
Filing date	Jun 10, 2021
Priority date	Sep 10, 2020
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

A display panel includes: a substrate including a front display area, and a corner display area at a corner of the display panel; and a display element at the corner display area. The corner display area includes: a first extension area extending in a direction away from the front display area; and a first auxiliary area connected to the first extension area, and extending in a direction away from the front display area. The substrate includes a base layer, and a barrier layer on the base layer, the base layer overlapping with the first extension area and the first auxiliary area, and the barrier layer overlapping with the first extension area and spaced from the first auxiliary area.

First claim

What is claimed is:

1. A display panel comprising:
a substrate comprising a front display area, and a corner display area at a corner of the display panel; and
a display element at the corner display area,
wherein the corner display area comprises:
a first extension area extending in a direction away from the front display area; and
a first auxiliary area connected to the first extension area, and extending in a direction away from the front display area,

wherein the substrate comprises a base layer, and a barrier layer on the base layer, the base layer overlapping with the first extension area and the first auxiliary area, and the barrier layer overlapping with the first extension area and spaced from the first auxiliary area.

2. The display panel of claim 1 , wherein the corner display area further comprises an adjacent area that is adjacent to the first extension area, and extends in a direction away from the front display area, and
wherein a first through portion penetrating through the display panel is defined between the adjacent area and the first extension area, and between the adjacent area and the first auxiliary area.

3. The display panel of claim 1 , wherein the corner display area further comprises:
a second extension area extending in a direction away from the front display area; and
a second auxiliary area connected to the second extension area, and extending in a direction away from the front display area, and
wherein a second through portion penetrating through the display panel is defined between the first extension area and the second extension area, and between the first auxiliary area and the second auxiliary area.

4. The display panel of claim 3 , wherein a distance between the first auxiliary area and the second auxiliary area is greater than a distance between the first extension area and the second extension area.

5. The display panel of claim 1 , wherein a width of the first extension area is greater than a width of the first auxiliary area.

6. The display panel of claim 1 , wherein the first auxiliary area extends in the same direction as that of the first extension area.

7. The display panel of claim 1 , wherein the first auxiliary area extends in a direction different from that of the first extension area.

8. The display panel of claim 1 , wherein an extension direction of the first auxiliary area is changed at least twice.

9. The display panel of claim 1 , wherein the corner display area further comprises:
an adjacent area that is adjacent to the first extension area, and extends in a direction away from the front display area;
a connection area connecting the adjacent area to the first auxiliary area; and
a first through portion penetrating through the display panel, the first through portion being surrounded by the adjacent area, the first extension area, the first auxiliary area, and the connection area.

10. The display panel of claim 1 , wherein the display element comprises a plurality of display elements at the first extension area,
wherein the plurality of display elements are arranged in the direction in which the first extension area extends.

11. A display device comprising:
a display panel; and
a cover window on the display panel,
wherein the display panel comprises:
a substrate comprising a front display area, and a corner display area at a corner of the display panel, the corner display area being bendable; and
a display element at the corner display area,

wherein the corner display area comprises:
a first extension area extending in a direction away from the front display area; and
a first auxiliary area connected to the first extension area, and extending in a direction away from the front display area, and

wherein a width of the first auxiliary area is less than a width of the first extension area.

12. The display device of claim 11 , wherein the corner display area further comprises an adjacent area that is adjacent to the first extension area, and extends in a direction away from the front display area, and
wherein a first through portion penetrating through the display panel is defined between the first extension area and the adjacent area, and between the first auxiliary area and the adjacent area.

13. The display device of claim 11 , wherein the corner display area further comprises:
a second extension area extending in a direction away from the front display area; and
a second auxiliary area connected to the second extension area, and extending in a direction away from the front display area, and
wherein a second through portion penetrating through the display panel is defined between the first extension area and the second extension area, and between the first auxiliary area and the second auxiliary area.

14. The display device of claim 11 , wherein the substrate comprises a base layer, and a barrier layer on the base layer, the base layer overlapping with the first extension area and the first auxiliary area, and the barrier layer overlapping with the first extension area and spaced from the first auxiliary area.

15. The display device of claim 11 , wherein the corner display area further comprises:
an adjacent area that is adjacent to the first extension area, and extends in a direction away from the front display area;
a connection area connecting the adjacent area to the first auxiliary area; and
a first through portion penetrating through the display panel, and surrounded by the adjacent area, the first extension area, the first auxiliary area, and the connection area.

16. The display device of claim 11 , wherein the substrate further comprises:
a first side display area connected to the front display area in a first direction, and bent at a first curvature radius; and
a second side display area connected to the front display area in a second direction crossing the first direction, and bent at a second curvature radius different from the first curvature radius, and
wherein the corner display area at least partially surrounds the front display area between the first side display area and the second side display area.

17. A method of manufacturing a display device, comprising:
forming a first pattern layer and a second pattern layer on a support substrate to overlap with a corner of the display device;
forming a substrate layer on the support substrate;
forming a first opening having a closed loop shape by etching the substrate layer along an edge of the first pattern layer;
forming a second opening spaced from the first opening and having a closed loop shape, by etching the substrate layer along an edge of the second pattern layer; and
separating an outer area from the support substrate, the outer area surrounding the first opening and the second opening of the substrate layer.

18. The method of claim 17 , wherein the outer area comprises:
a first extension area extending between the first opening and the second opening;
a connection area facing the first extension area, and at least partially surrounding the first opening and the second opening; and
a first guide area extending between the first opening and the second opening, and connecting the first extension area to the connection area.

19. The method of claim 18 , wherein:
the substrate layer comprises a base layer, and a barrier layer on the base layer;
the first extension area overlaps with the base layer and the barrier layer; and
the first guide area overlaps with the base layer, and is spaced from the barrier layer.

20. The metho

Assignees

• Samsung Display Co Ltd

Inventors

• Yoon Jangyeol
• Kim Sangwoo
• Park Junhyeong
• Shin Jaemin

Classifications

• H01L2227/323

  Electricity · mapped topic

• H01L27/326 Primary

  Electricity · mapped topic

• B32B3/02

  characterised by features of form at particular places, e.g. in edge regions {(non-uniform thickness B32B3/263)} · CPC title

• B32B2457/206

  Organic displays, e.g. OLED · CPC title

• H10K71/231

  by etching of existing layers · CPC title