Injection molding apparatus and method

Patent metadata

Field	Value
Publication number	US-11565452-B2
Application number	US-202117346379-A
Country	US
Kind code	B2
Filing date	Jun 14, 2021
Priority date	Jun 15, 2020
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

An injection molding apparatus includes a plasticizing portion, a measurement injection portion that is disposed between the plasticizing portion and a molding mold, measures the plasticized material, and injects the measured plasticized material into the molding mold, a first drive portion changing a relative position between the plasticizing portion and the measurement injection portion, a pressure detection portion detecting a pressure inside the measurement injection portion and a control portion, in which the measurement injection portion is configured such that a volume of an internal space thereof, in which the plasticized material is stored, changes according to a change in the relative position between the measurement injection portion and the plasticizing portion, and the control portion executes at least one of a measurement operation of causing the measurement injection portion to measure the plasticized material by controlling the first drive portion to move the plasticizing portion and the measurement injection portion in a direction away from each other, and an injection operation of injecting the measured plasticized material into the molding mold by controlling the first drive portion to move the plasticizing portion and the measurement injection portion in a direction approaching each other depending on the pressure.

First claim

What is claimed is:

1. An injection molding apparatus comprising:
a plasticizing portion producing a plasticized material by plasticizing a material;
a measurement injection portion that is disposed between the plasticizing portion and a molding mold, measures the plasticized material, and injects the measured plasticized material into the molding mold;
a first drive portion changing a relative position between the plasticizing portion and the measurement injection portion;
a pressure detection portion detecting a pressure inside the measurement injection portion; and
a control portion, wherein
the measurement injection portion is configured such that a volume of an internal space thereof, in which the plasticized material is stored, changes according to a change in the relative position between the measurement injection portion and the plasticizing portion, and
the control portion executes at least one of
a measurement operation of causing the measurement injection portion to measure the plasticized material by controlling the first drive portion to move the plasticizing portion and the measurement injection portion in a direction away from each other, and
an injection operation of injecting the measured plasticized material into the molding mold by controlling the first drive portion to move the plasticizing portion and the measurement injection portion in a direction approaching each other,

depending on the pressure;
wherein the control portion controls a relative movement speed between the plasticizing portion and the measurement injection portion depending on the pressure.

2. The injection molding apparatus according to claim 1 , wherein
the control portion controls an amount of the plasticized material produced in the plasticizing portion depending on the pressure.

3. The injection molding apparatus according to claim 1 , further comprising:
a notification portion, wherein
in the injection operation, when the pressure exceeds a first threshold value, the control portion stops the injection operation and performs notification by controlling the notification portion.

4. The injection molding apparatus according to claim 1 , further comprising:
a notification portion, wherein
after the measurement operation, when the pressure is less than a second threshold value, the control portion performs notification by controlling the notification portion.

5. The injection molding apparatus according to claim 1 , wherein
the measurement injection portion has a heating portion.

6. The injection molding apparatus according to claim 5 , further comprising:
a temperature detection portion detecting a temperature of the measurement injection portion, wherein
the control portion controls the heating portion depending on the temperature of the measurement injection portion or the pressure.

7. The injection molding apparatus according to claim 1 , further comprising:
a first force applying portion applying a force in a direction of pulling the measurement injection portion and the plasticizing portion away from each other.

8. The injection molding apparatus according to claim 1 , further comprising:
a second force applying portion applying a force in a direction of pulling a first mold and a second mold that constitute the molding mold away from each other.

9. The injection molding apparatus according to claim 1 , wherein
the first drive portion has a function of opening/closing the molding mold in addition to a function of changing the relative position between the plasticizing portion and the measurement injection portion.

10. The injection molding apparatus according to claim 1 , further comprising:
a second drive portion for opening/closing the molding mold.

11. The injection molding apparatus according to claim 1 , wherein
the plasticizing portion includes
a screw that rotates around a rotation axis and has a groove forming surface on which a groove is formed, and
a barrel that has a facing surface facing the groove forming surface and is provided with a communication hole on the facing surface through which the plasticized material flows out.

12. A method executed by an injection molding apparatus that includes
a plasticizing portion producing a plasticized material by plasticizing a material,
a measurement injection portion that is disposed between the plasticizing portion and a molding mold, measures the plasticized material, and injects the measured plasticized material into the molding mold,
a first drive portion changing a relative position between the plasticizing portion and the measurement injection portion, and
a pressure detection portion for detecting a pressure inside the measurement injection portion, in which
the measurement injection portion is configured such that a volume of a space thereof, in which the plasticized material is stored, changes according to a change in the relative position between the measurement injection portion and the plasticizing portion, the method comprising:
a measurement step of causing the measurement injection portion to measure the plasticized material by controlling the first drive portion to move the plasticizing portion and the measurement injection portion in a direction away from each other; and
an injection step of injecting the measured plasticized material into the molding mold by controlling the first drive portion to move the plasticizing portion and the measurement injection portion in a direction approaching each other, wherein
at least one of the measurement step and the injection step is executed depending on the pressure;
wherein a control portion controls a relative movement speed between the plasticizing portion and the measurement injection portion depending on the pressure.

Assignees

• Seiko Epson Corp

Inventors

• Maruyama Hidenobu
• Anegawa Kenta

Classifications

• B29C2945/76006

  Pressure · CPC title

• B29C45/77 Primary

  of velocity or pressure of moulding material · CPC title

• B29C2945/7618

  Injection unit · CPC title

• B29C2945/76381

  Injection · CPC title

• B29C45/26

  Moulds · CPC title