Microfluidic microbacterial fuel cell chips and related optimization methods

Patent metadata

Field	Value
Publication number	US-11563227-B2
Application number	US-202016989963-A
Country	US
Kind code	B2
Filing date	Aug 11, 2020
Priority date	Oct 2, 2019
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

Benthic microbial biofuel cells (BMFCs) are a potential non-toxic and renewable source of underwater power. BMFCs function by coupling an anaerobic anode to an oxygenated cathode. However, current in-situ BMFCs on average produce less than 1W of power. Potential causes are internal ohmic resistance and low capture efficiency of the bacteria-generated charge due to macroscopic average distances between bacteria and electrodes.A microfluidic BMFC chip is enclosed to study those potential causes. The chip is built using elastomer microfluidics to provide biologically-inert microfluidic confinement of the bacteria, forcing them to be no further away than the height of the containment microchamber (‥90 μm) from the microelectrode matrix built on the glass substrate of the chip. The matrix captures the charge without location bias (due to its H-architecture) and conducts it to the outside circuit. The microfluidic chip system can be used as an evaluation station to optimize biological parameters, geometry, and electrode scaling towards increased power. That would lead to the development of an optimized power unit that can then be arrayed to build renewable power stations in maritime environments.

First claim

We claim:

1. A device comprising:
a microfluidic component, wherein the microfluidic component contains electron-releasing bacterial cells and a dome to contain the electron-releasing bacterial cells;
a substrate;
an electrode matrix, wherein the electrode matrix is coupled to the substrate and electrons are collected by the electrode matrix, thereby generating a current, and wherein the generated current is conducted to an external load resulting in power generation, whereby the generated power is expended by the external load; and
wherein the dome limits a maximal distance between bacterial cells and the electrode matrix on a bottom of the dome at an upper surface of the substrate.

2. The device of claim 1 , wherein the external load is suspended in seawater.

3. The device of claim 2 , wherein the bacterial cells are benthic microbacteria collected from mud in a seafloor.

4. The device of claim 1 , wherein the microfluidic component is made of a polymer or elastomer material.

5. The device of claim 1 , wherein the microfluidic component is made by replication molding or injection casting in various polymer or elastomer materials, or is 3D-printed.

6. The device of claim 1 , wherein the microfluidic component contains a plurality of microchannels to contain the bacterial cells and bring them within a small maximal distance of the electrode matrix, to facilitate charge collection.

7. The device of claim 6 , wherein the microfluidic component is arrayed into a three-dimensional cube.

8. The device of claim 1 , wherein the dome is connected to a plurality of inputs or outputs through a system of binary-tree microchannels, wherein the microchannels are configured to minimize fluidic resistance bias within the main chamber.

9. The device of claim 1 , wherein the electrode matrix is a plate of metal to be used to collect charge produced by the bacterial cells.

10. The device of claim 1 , wherein the electrode matrix is a fractal H-architecture meant to minimize a collection location bias.

11. A method of generating power, comprising the steps of:
priming the device of claim 1 by injecting the device of claim 1 with the electron-releasing bacterial cells having a pH;
arraying the device of claim 1 into a three-dimensional power cube with one or more of the device of claim 1 ;
placing the power cube in a benthic environment;
electrically connecting the power cube to a load causing electrons to flow into the load and generating power;
fully charging the load;
disconnecting the load from the power cube and using.

12. The method of claim 11 , wherein the load is an underwater unmanned device.

13. The method of claim 11 , wherein the power cube is electrically connected to a plurality of loads.

14. A method of optimizing power output of the device of claim 1 , then upscaling a system by connecting a plurality of the devices in parallel to generate more output voltage and power to produce a renewable power station.

15. The method of claim 14 , wherein the device of claim 1 is a microfluidic microbacterial fuel cell chip.

16. The method of claim 15 , wherein the renewable power station is contained in a benthic environment.

Assignees

• Us Navy
• Us Navy

Inventors

• Kartalov Emil Paskalev
• Nguyen Tricia
• Arias-Thode Yolanda Meriah

Classifications

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/0258

  characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant · CPC title

• H01M8/16 Primary

  Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts · CPC title

• H01M8/04186

  of liquid-charged or electrolyte-charged reactants · CPC title

• H01M8/1097

  Fuel cells applied on a support, e.g. miniature fuel cells deposited on silica supports · CPC title