Vehicle air cleaner

Patent metadata

Field	Value
Publication number	US-11560865-B2
Application number	US-202017115169-A
Country	US
Kind code	B2
Filing date	Dec 8, 2020
Priority date	Jun 4, 2020
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A vehicle air cleaner is configured to improve the capability of a hydrocarbon trap mounted in a case to collect hydrocarbons. The vehicle air cleaner includes a case having an inlet port, through which external air is introduced, and an outlet port, through which filtered air is discharged, a filter assembly provided in a first space of an internal space in the case to filter the external air introduced through the inlet port and to remove foreign substances from the external air, and a hydrocarbon trap provided in a second space of the internal space in the case, through which the air filtered through the filter assembly flows, to collect hydrocarbons in the second space.

First claim

What is claimed is:

1. A vehicle air cleaner, comprising:
a case including an inlet port, through which external air is introduced, and an outlet port, through which filtered air is discharged;
a filter assembly provided in a first space of an internal space in the case to filter the external air introduced through the inlet port and to remove foreign substances from the external air, wherein the filter assembly includes,
a filter frame including an outlet portion through which the filtered air flows, the portion being a path portion connecting a second space of the internal space in the case to the outlet port in the case;
a filter member coupled to the filter frame and supported thereby to remove foreign substances from the external air while allowing the external air introduced into the first flow therethrough; and
first and second covers, which are respectively disposed above and under the filter and

a hydrocarbon trap provided in the second space of the internal space in the case, through which the air filtered through the filter assembly flows, to collect hydrocarbons in the second space.

2. The vehicle air cleaner of claim 1 , wherein the filter frame includes:
a first filter frame coupled to an inner portion of the filter member; and
a second filter frame coupled to an outer portion of the filter member.

3. The vehicle air cleaner of claim 2 , wherein each of the first and second filter frames is composed of a plurality of rod-shaped members, which are disposed to intersect each other and are integrally coupled to each other.

4. The vehicle air cleaner of claim 1 ,
wherein the filter member is disposed in the internal space in the case to have a “U” shape, and
wherein a space outside the “U”-shaped filter member is the first space, which communicates with the inlet port in the case, and a space inside the “U”-shaped filter member is the second space, which communicates with the outlet port in the case.

5. The vehicle air cleaner of claim 4 , wherein the filter frame includes:
a first filter frame coupled to an inner portion of the filter member; and
a second filter frame coupled to an outer portion of the filter member, and
wherein each of the first and second filter frames is composed of a plurality of rod-shaped members, which are disposed to intersect each other and are integrally coupled to each other.

6. The vehicle air cleaner of claim 5 , wherein the first filter frame includes:
a plurality of first rod-shaped members, each of which is configured to have a “U” shape and which are arranged parallel to each other in a vertical direction;
a second rod-shaped member, which is coupled to the first rod-shaped members arranged parallel to each other so as connect the first rod-shaped members to each other; and
a third rod-shaped member, which is disposed at a bottom of the second space, which is the space inside the filter member, and which is coupled to both sides of a lowermost one of the first rod-shaped members, having the “U” shape, to connect the both sides of the first rod-shaped member to each other.

7. The vehicle air cleaner of claim 6 , wherein the third rod-shaped member includes a coupler, which is integrally fastened to a mount portion formed at the case by a fastening element.

8. The vehicle air cleaner of claim 6 , wherein a first support plate is coupled to first ends of the first rod-shaped members and a second support plate is coupled to second ends of the first rod-shaped members, the first and second support plates being respectively coupled to two ends of the filter member to support the two ends of the filter member and thus to maintain the “U” shape of the filter member.

9. The vehicle air cleaner of claim 5 , wherein the second filter frame includes:
a plurality of fourth rod-shaped members, each of which is configured to have a “U” shape and which are arranged parallel to each other in a vertical direction; and
a fifth rod-shaped member coupled to the fourth rod-shaped members arranged parallel to each other, to connect the fourth rod-shaped members to each other.

10. The vehicle air cleaner of claim 1 , wherein the outlet portion of the filter assembly is fitted into the outlet port in the case and coupled thereto, and a first seal ring is interposed and pressed between the outlet portion of the filter assembly and the outlet port in the case.

11. The vehicle air cleaner of claim 10 , wherein the first seal ring, which is coupled to an outer circumferential surface of the outlet portion of the filter assembly, is pressed in a multiple sealing structure in which a plurality of portions of the first seal ring are in contact with an inner circumferential surface in the case in cross-section.

12. The vehicle air cleaner of claim 11 , wherein the first seal ring includes a convex contact portion and a lip projecting from an outer circumferential surface of the first seal ring, each of the contact portion and the lip being pressed by the inner circumferential surface in the outlet port in the case and continuously extending in a circumferential direction.

13. The vehicle air cleaner of claim 11 ,
wherein the outlet portion of the filter assembly includes a first protrusion formed at one side on the outer circumferential surface of the outlet portion of the filter assembly and a second protrusion formed on another side on the outer circumferential surface of the outlet portion of the filter assembly, and
wherein the first seal ring is coupled to the outer circumferential surface of the outlet portion between the first protrusion and the second protrusion.

14. The vehicle air cleaner of claim 13 , wherein the first seal ring includes a pressing portion projecting from an outer circumferential surface of the first seal ring, the pressing portion being interposed and pressed between an end of the outlet port and the second protrusion of the outlet portion and continuously extending in a circumferential direction.

15. The vehicle air cleaner of claim 1 ,
wherein the first cover has a trap-mounting hole formed in the second space, and the case includes a support provided on an inner surface of the case, the support being fitted into the trap-mounting hole, and
wherein the hydrocarbon trap is securely mounted on the support to be exposed to the second space in the filter assembly.

16. The vehicle air cleaner of claim 15 , wherein a second seal ring is interposed and pressed between an outer circumferential surface of the support fitted in the trap-mounting hole and an inner circumferential surface of the trap-mounting hole.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Jung Jae Hyeon

Classifications

• F02M35/02475

  characterised by the shape of the filter element · CPC title

• F02M35/0218 Primary

  acting by absorption or adsorption; trapping or removing vapours or liquids, e.g. originating from fuel · CPC title

• F02M35/02416

  Fixing, mounting, supporting or arranging filter elements; Filter element cartridges · CPC title

• F02M35/0201 Primary

  Housings; Casings; Frame constructions; Lids; Manufacturing or assembling thereof · CPC title

• F16J15/025

  and with at least one flexible lip · CPC title