Robotic shoulder fracture management

Patent metadata

Field	Value
Publication number	US-11559405-B2
Application number	US-202117167154-A
Country	US
Kind code	B2
Filing date	Feb 4, 2021
Priority date	Feb 12, 2020
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A method of repairing a fractured humerus may include implanting a prosthetic humeral stem into a humeral canal of the fractured humerus. First and second tuberosities of the fractured humerus may be robotically machined to include first and second implant-facing surfaces that are substantially negatives of first and second surface portions of the proximal end of the prosthetic humeral stem. The first and second tuberosities may be machined so that the first and second tuberosities have first and second interlocking surfaces shaped to interlock with each other. During implantation, the first and second implant-facing surfaces are in contact with the first and second surface portions of the proximal end of the prosthetic humeral stem, and the first interlocking surface interlocks with the second interlocking surface.

First claim

The invention claimed is:

1. A method of repairing a fractured humerus comprising:
implanting a prosthetic humeral stem into a humeral canal of the fractured humerus, the humeral stem having a proximal end with a first surface portion and a second surface portion;
robotically machining a first tuberosity of the fractured humerus to include a first implant-facing surface that is substantially a negative of the first surface portion of the proximal end of the prosthetic humeral stem;
robotically machining a second tuberosity of the fractured humerus to include a second implant-facing surface that is substantially a negative of the second surface portion of the proximal end of the prosthetic humeral stem;
robotically machining the first tuberosity and the second tuberosity so that the first tuberosity has a first interlocking surface and the second tuberosity has a second interlocking surface shaped to interlock with the first interlocking surface; and
positioning the first tuberosity and the second tuberosity with respect to the proximal end of the prosthetic humeral stem so that (i) the first implant-facing surface is in contact with the first surface portion of the proximal end of the prosthetic humeral stem, (ii) the second implant-facing surface is in contact with the second surface portion of the proximal end of the prosthetic humeral stem, and (iii) the first interlocking surface interlocks with the second interlocking surface.

2. The method of claim 1 , wherein the first tuberosity is held within a fixture while the first tuberosity is robotically machined to include the first implant-facing surface and the first interlocking surface.

3. The method of claim 2 , wherein at least one tracking device is coupled to the fixture while the first tuberosity is held within the fixture.

4. The method of claim 3 , further comprising registering a position of the first tuberosity while it is held within the fixture and prior to robotically machining the first tuberosity.

5. The method of claim 1 , wherein the first interlocking surface includes a protrusion, and the second interlocking surface includes a recess to receive the protrusion.

6. The method of claim 1 , wherein when the first interlocking surface interlocks with the second interlocking surface, the first and second interlocking surfaces restrict the first tuberosity from moving in medial and lateral directions relative to the second tuberosity.

7. The method of claim 1 , wherein when the first interlocking surface interlocks with the second interlocking surface, the first and second interlocking surfaces restrict the first tuberosity from moving in an axial direction relative to the second tuberosity, the axial direction being substantially parallel to a longitudinal axis of the implanted humeral stem.

8. The method of claim 1 , further comprising machining the first tuberosity to have a first suture hole, and machining the second tuberosity to have a second suture hole.

9. The method of claim 8 , further comprising passing at least one suture through the first suture hole, through the second suture hole, and through an implant suture hole positioned within the proximal end of the prosthetic humeral stem.

10. The method of claim 9 , further comprising:
after the at least one suture is passed through the first suture hole, through the second suture hole, and through the implant suture hole, manipulating the at least one suture to draw the first tuberosity and the second tuberosity into contact with the proximal end of the prosthetic humeral stem.

11. The method of claim 9 , wherein passing the at least one suture through the first suture hole, through the second suture hole, and through the implant suture hole is performed by an end effector coupled to a robotic device.

12. The method of claim 8 , wherein the first suture hole and the second suture hole are each configured to have a position corresponding to a position of the implant suture hole while the prosthetic humeral stem is implanted into the humeral canal and while the first tuberosity and the second tuberosity are both in contact with the proximal end of the prosthetic humeral stem.

13. The method of claim 1 , further comprising robotically machining a proximal end surface of the fractured humerus to have a first mating feature, and robotically machining the first tuberosity of the fractured humerus to include a second mating feature on a distal portion of the first tuberosity, the first mating feature adapted to interlock with the second mating feature.

14. The method of claim 1 , further comprising applying an adhesive to the first interlocking surface and to the second interlocking surface.

15. The method of claim 14 , wherein the adhesive is bone cement.

16. The method of claim 1 , wherein the first interlocking surface and the second interlocking each include peaks and troughs.

17. The method of claim 1 , wherein the first interlocking surface has a press-fit relationship with the second interlocking surface when the first interlocking surface engages the second interlocking surface.

Assignees

• Howmedica Osteonics Corp

Inventors

• Yadav Rajan
• Rao Koustubh
• Nelson Andrew J
• Viscardi David
• Singh Jetinder

Classifications

• A61F2310/00359

  Bone or bony tissue · CPC title

• A61F2002/4632

  using computer-controlled surgery, e.g. robotic surgery · CPC title

• A61F2/30771

  applied in original prostheses, e.g. holes or grooves · CPC title

• A61F2/30942 Primary

  for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques · CPC title

• A61F2/4675

  for cleaning or coating bones, e.g. bone cavities, prior to endoprosthesis implantation or bone cement introduction (for cleaning teeth cavities A61C17/00; irrigators A61M3/02) · CPC title