Footwear sole plate with forefoot through hole

Patent metadata

Field	Value
Publication number	US-11559104-B2
Application number	US-202117227587-A
Country	US
Kind code	B2
Filing date	Apr 12, 2021
Priority date	May 31, 2018
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A sole structure for an article of footwear may have a midsole system that includes a sole plate having a forefoot region and a midfoot region. The sole plate may have a foot-facing surface and a ground-facing surface opposite to the foot-facing surface. The sole plate may define a through hole extending from the foot-facing surface to the ground-facing surface in the forefoot region. The through hole may be closer to a medial edge of the sole plate than to a lateral edge of the sole plate. The sole plate may have ridges extending longitudinally in the midfoot region and in the forefoot region. The ridges may have crests at least some of which may extend non-parallel with one another in a longitudinal direction of the sole plate.

First claim

What is claimed is:

1. A sole structure for an article of footwear comprising:
a midsole system including:
a sole plate; and
a one-piece foam midsole;

wherein;
the sole plate has a foot-facing surface and a ground-facing surface opposite to the foot-facing surface;
the sole plate defines a through hole extending from the foot-facing surface to the ground-facing surface;
the one-piece foam midsole extends on the foot-facing surface, on the ground-facing surface, and through the through hole;
the foot-facing surface has ridges extending longitudinally along the sole plate;
the ground-facing surface has grooves extending longitudinally in correspondence with the ridges; and
the ridges and the grooves are configured such that a thickness of the sole plate from the foot-facing surface to the ground-facing surface varies at a transverse cross-section of the sole plate through the ridges, or varies along a length of at least one of the ridges, or varies at both the transverse cross-section of the sole plate through the ridges and along the length of the at least one of the ridges.

2. The sole structure of claim 1 , wherein:
the one-piece foam midsole includes an upper portion secured to the foot-facing surface and overlying the through hole and a lower portion secured to the ground-facing surface and underlying the through hole;
the one-piece foam midsole resiliently deforms under a dynamic compressive load, and returns energy upon removal of the dynamic compressive load; and
the upper portion and the lower portion are compressed against the sole plate away from the through hole.

3. The sole structure of claim 1 , wherein the sole plate has a compressive stiffness that is greater than that of the one-piece foam midsole.

4. The sole structure of claim 1 , wherein the one-piece foam midsole surrounds a lateral edge of the sole plate and a medial edge of the sole plate.

5. The sole structure of claim 1 , wherein the one-piece foam midsole surrounds a front edge of the sole plate and a rear edge of the sole plate.

6. The sole structure of claim 1 , wherein the sole plate is embedded in the one-piece foam midsole.

7. The sole structure of claim 6 , wherein:
the sole plate includes a forefoot region, a midfoot region, and a heel region;
the forefoot region includes a front edge of the sole plate;
the heel region includes a rear edge of the sole plate; and
the one-piece foam midsole extends forward of the front edge of the sole plate and rearward of the rear edge of the sole plate.

8. The sole structure of claim 1 , wherein the through hole is closer to a medial edge of the sole plate than to a lateral edge of the sole plate.

9. The sole structure of claim 1 , wherein the through hole has an irregular shape that tapers in width in a forward direction.

10. The sole structure of claim 1 , wherein:
the sole plate has a forefoot region; and
the through hole is configured to underlie first and second metatarsal heads and a hallux of a wearer.

11. The sole structure of claim 1 , wherein the through hole has a peaked forward extremity that is closer to a medial extremity of the through hole than to a lateral extremity of the through hole.

12. The sole structure of claim 11 , wherein the through hole tapers in width in a forward direction from the medial extremity and the lateral extremity, and has a rear edge that is wider than the peaked forward extremity.

13. The sole structure of claim 1 , wherein:
the sole plate has a forefoot region;
the foot-facing surface is concave in a longitudinal direction of the sole plate in the forefoot region; and
the ground-facing surface is convex in the longitudinal direction of the sole plate in the forefoot region.

14. The sole structure of claim 13 , wherein:
the sole plate further includes a midfoot region and a heel region; and
the sole plate slopes in the longitudinal direction in the midfoot region from the heel region to the forefoot region.

15. The sole structure of claim 1 , wherein:
the ridges have crests at least some of which extend non-parallel with one another in a longitudinal direction of the sole plate; and
the grooves have crests at least some of which extend non-parallel with one another in the longitudinal direction of the sole plate.

16. The sole structure of claim 15 , wherein:
a lateral-most one of the ridges curves in the longitudinal direction of the sole plate to follow a curved lateral edge of the sole plate; and
a medial-most one of the ridges curves in the longitudinal direction of the sole plate to follow a curved medial edge of the sole plate.

17. The sole structure of claim 1 , wherein the ridges have crests at least some of which vary in amplitude in a longitudinal direction of the sole plate such that the amplitude is greater in a zone of the sole plate configured for relatively high compressive loads than in a zone of the sole plate configured for relatively low compressive loads.

18. The sole structure of claim 17 , wherein:
the sole plate includes a forefoot region and a midfoot region; and
at least some of the crests have an amplitude that is greater in a rearward portion of the forefoot region than in a forward portion of the forefoot region and than in the midfoot region.

19. The sole structure of claim 1 , wherein the ridges have crests, and the sole plate is a resilient material such that the crests of the ridges decrease in elevation from a steady state elevation to a loaded elevation under a dynamic compressive load and return to the steady state elevation upon removal of the dynamic compressive load.

20. The sole structure of claim 1 , wherein:
the foot-facing surface has an undulating profile at the transverse cross-section that includes multiple waves that have crests at the ridges and that have troughs between respective adjacent ones of the ridges; and

the thickness of the sole plate at the transverse cross-section is less at the crests of the ridges than between the crests of the ridges and the troughs.

Assignees

• Nike Inc

Inventors

• Chambers Clayton
• Droege John

Classifications

• A43B13/146 Primary

  Concave end portions, e.g. with a cavity or cut-out portion · CPC title

• A43B7/1445

  situated under the midfoot, i.e. the second, third or fourth metatarsal · CPC title

• A43B7/1425

  situated under the ball of the foot, i.e. the joint between the first metatarsal and first phalange · CPC title

• A43B3/0036

  characterised by a special shape or design · CPC title

• A43B13/186

  Differential cushioning region, e.g. cushioning located under the ball of the foot (resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32) · CPC title