Footwear sole plate with forefoot through hole

Patent metadata

Field	Value
Publication number	US-11006695-B2
Application number	US-201916395592-A
Country	US
Kind code	B2
Filing date	Apr 26, 2019
Priority date	May 31, 2018
Publication date	May 18, 2021
Grant date	May 18, 2021

Abstract

A sole structure for an article of footwear may have a midsole system that includes a sole plate having a forefoot region and a midfoot region. The sole plate may have a foot-facing surface and a ground-facing surface opposite to the foot-facing surface. The sole plate may define a through hole extending from the foot-facing surface to the ground-facing surface in the forefoot region. The through hole may be closer to a medial edge of the sole plate than to a lateral edge of the sole plate. The sole plate may have ridges extending longitudinally in the midfoot region and in the forefoot region. The ridges may have crests at least some of which may extend non-parallel with one another in a longitudinal direction of the sole plate.

First claim

What is claimed is:

1. A sole structure for an article of footwear comprising:
a midsole system including:
a sole plate having a forefoot region and a midfoot region;

wherein;
the sole plate has a foot-facing surface and a ground-facing surface opposite to the foot-facing surface;
the sole plate defines a through hole extending from the foot-facing surface to the ground-facing surface in the forefoot region;
the through hole is closer to a medial edge of the sole plate than to a lateral edge of the sole plate;
the foot-facing surface has ridges extending longitudinally in the midfoot region and in the forefoot region;
the ground-facing surface has grooves extending longitudinally in correspondence with the ridges; and
the ridges and the grooves are configured such that a thickness of the sole plate from the foot-facing surface to the ground-facing surface varies at a transverse cross-section of the sole plate through the ridges, or varies along a length of at least one of the ridges, or varies at both the transverse cross-section of the sole plate through the ridges and along the length of the at least one of the ridges.

2. The sole structure of claim 1 , wherein the through hole has an irregular shape that tapers in width in a forward direction.

3. The sole structure of claim 1 , wherein the through hole is configured to underlie first and second metatarsal heads and a hallux of a wearer.

4. The sole structure of claim 1 , wherein the midsole system further includes:
a first foam layer secured to the foot-facing surface and overlaying the through hole;
a second foam layer secured to the ground-facing surface and underlying the through hole;
wherein the first foam layer and the second foam layer resiliently deform under a dynamic compressive load and return energy upon removal of the dynamic compressive load;
wherein the first foam layer is compressed against the second foam layer at the through hole under the dynamic compressive load; and
wherein the first foam layer and the second foam layer are compressed against the sole plate away from the through hole under the dynamic compressive load.

5. The sole structure of claim 4 , wherein the sole plate has a compressive stiffness that is greater than that of the first foam layer and greater than that of the second foam layer.

6. The sole structure of claim 5 , wherein the sole plate is one of a fiber strand-lain composite, a carbon-fiber composite, a thermoplastic elastomer, a glass-reinforced nylon, wood, or steel.

7. The sole structure of claim 1 , wherein:
the foot-facing surface is concave in a longitudinal direction of the sole plate in the forefoot region; and
the ground-facing surface is convex in the longitudinal direction of the sole plate in the forefoot region.

8. The sole structure of claim 7 , wherein:
the sole plate further includes a heel region; and
the sole plate slopes in the longitudinal direction in the midfoot region from the heel region to the forefoot region.

9. The sole structure of claim 1 , wherein:
the ridges have crests at least some of which extend non-parallel with one another in a longitudinal direction of the sole plate; and
the grooves have crests at least some of which extend non-parallel with one another in the longitudinal direction.

10. The sole structure of claim 9 , wherein:
a lateral-most one of the ridges curves in the longitudinal direction to follow a curved lateral edge of the sole plate; and
a medial-most one of the ridges curves in the longitudinal direction to follow a curved medial edge of the sole plate.

11. The sole structure of claim 1 , wherein the ridges have crests at least some of which vary in amplitude in a longitudinal direction of the sole plate such that the amplitude is greater in a zone of the sole plate configured for relatively high compressive loads than in a zone of the sole plate configured for relatively low compressive loads.

12. The sole structure of claim 11 , wherein at least some of the crests have an amplitude that is greater in a rearward portion of the forefoot region than in a forward portion of the forefoot region and than in the midfoot region.

13. The sole structure of claim 1 , wherein the ridges have crests, and the sole plate is a resilient material such that the crests of the ridges decrease in elevation from a steady state elevation to a loaded elevation under a dynamic compressive load and return to the steady state elevation upon removal of the dynamic compressive load.

14. The sole structure of claim 1 , wherein:
the foot-facing surface has an undulating profile at the transverse cross-section that includes multiple waves that have crests at the ridges and that have troughs between respective adjacent ones of the ridges;
the crests at the ridges are aligned with crests of the grooves; and
the ground-facing surface is flat between the grooves at the transverse cross-section.

15. The sole structure of claim 14 , wherein:
the thickness of the sole plate at the transverse cross-section is less at the crests of the ridges than between the crests of the ridges and the troughs; and
the sole plate further includes a heel region, and is a unitary, one-piece component.

16. A sole structure for an article of footwear comprising:
a midsole system including:
a sole plate having a forefoot region and a midfoot region; wherein the sole plate has a foot-facing surface and a ground-facing surface opposite to the foot-facing surface, the foot-facing surface is concave in a longitudinal direction of the sole plate in the forefoot region, and the ground-facing surface is convex in the longitudinal direction of the sole plate in the forefoot region; wherein the sole plate defines a through hole extending from the foot-facing surface to the ground-facing surface in the forefoot region; wherein the through hole has an irregular shape that tapers in width in a forward direction and is closer to a medial edge of the sole plate than to a lateral edge of the sole plate;
a first foam layer secured to the foot-facing surface and overlaying the through hole;
a second foam layer secured to the ground-facing surface and underlying the through hole;

wherein:
the first foam layer and the second foam layer resiliently deform under a dynamic compressive load, and return energy upon removal of the dynamic compressive load;
the first foam layer is compressed against the second foam layer at the through hole during dynamic compressive loading;
the first foam layer and the second foam layer are compressed against the sole plate away from the through hole;
the foot-facing surface has ridges extending longitudinally in the midfoot region and in the forefoot region;
the ground-facing surface has grooves extending longitudinally in correspondence with the ridges;
the ground-facing surface is flat between the grooves at a transverse cross-section of the sole plate through the ridges; and
the ridges and the grooves are configured such that a thickness of the sole plate from the foot-facing surface to the ground-facing surface varies at the transverse cross-section of the sole plate, or varies along a length of at least one of the ridges, or varies at both the transverse cross-section of the sole plate and along the length of the at least one of the ridges.

17. The sole structure of claim 16 , wherein the ridges have crests at least some of which vary in amplitude in the longitudinal direction of the sole plate such that the amplitude is greater in a zone of the sole plate configured for relatively high compressive loads than in

Assignees

• Nike Inc

Inventors

• Chambers Clayton
• Droege John

Classifications

• A43B13/125

  characterised by the midsole or middle layer · CPC title

• A43B13/185

  Elasticated plates sandwiched between two interlocking components, e.g. thrustors · CPC title

• A43B13/08

  Wood · CPC title

• A43B13/026

  Composites, e.g. carbon fibre or aramid fibre; the sole, one or more sole layers or sole part being made of a composite · CPC title

• A43B13/186

  Differential cushioning region, e.g. cushioning located under the ball of the foot (resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32) · CPC title