Method for connecting two mineral-insulated cables, arrangement having two mineral-insulated cables joined to one another, and also cable, shaped element and joining kit for joining two cables

Patent metadata

Field	Value
Publication number	US-11545800-B2
Application number	US-202117236498-A
Country	US
Kind code	B2
Filing date	Apr 21, 2021
Priority date	Apr 21, 2020
Publication date	Jan 3, 2023
Grant date	Jan 3, 2023

Abstract

A method for joining a first cable to a second cable that each include at least one electrically conductive inner conductor, an outer sheath which at least partially surrounds the at least one inner conductor, and an insulation material which is arranged at least partially between the at least one inner conductor and the outer sheath. The method includes: bringing an end of each cable together such that at least one inner conductor of the cables are opposite one another and a fusible conductor joining material having a lower melting point than the at least one inner conductor is present in between; and heating at least one of the cables from the outside such that the heat penetrates into an interior of the at least one heated cable so the fusible conductor joining material melts and electrically connects the at least one inner conductor of the cables to one another.

First claim

What is claimed is:

1. A method for joining a first cable to a second cable, the first cable and the second cable each comprising at least one electrically conductive inner conductor for transmitting electric signals or electric energy, an outer sheath which at least partially surrounds the at least one inner conductor, and an insulation material which is arranged at least partially between the at least one inner conductor and the outer sheath in order to insulate the at least one inner conductor from the outer sheath, the method comprising:
providing an electrically conductive fusible conductor joining material which has a lower melting point than that of the at least one inner conductor;
bringing an end of the second cable to an end of the first cable such that at least one inner conductor of the first cable and the second cable are opposite one another and the fusible conductor joining material is present in between; and
heating at least one of the first cable or the second cable from the outside such that the heat penetrates into an interior of the at least one heated cable so that the fusible conductor joining material present between the at least one inner conductor of the first cable and the second cable melts and electrically connects the at least one inner conductor of the first cable and the second cable to one another.

2. The method of claim 1 , further comprising:
providing a fusible sheath joining material which has a lower melting point than that of the outer sheath; wherein the end of the second cable is brought to the end of the first cable such that the outer sheath of the first cable and the outer sheath of the second cable are opposite one another and the fusible sheath joining material is present in between and the at least one heated cable is heated from the outside so that the fusible sheath joining material present between the outer sheath of the first cable and the outer sheath of the second cable melts and joins the outer sheath of the first cable to the outer sheath of the second cable.

3. The method of claim 2 , wherein at least one of the following is satisfied:
the end of the first cable and the end of the second cable are each configured such that when the end of the second cable is brought to the end of the first cable, the at least one inner conductor of the first cable and the at least one inner conductor of the second cable and the outer sheath of the first cable and the outer sheath of the second cable are opposite one another, in each case with an essentially equal spacing; or
the conductor joining material has a lower melting point than that of the sheath joining material.

4. The method of claim 1 , further comprising removing insulation material at the end of the first cable in such a way that a free space is formed between the at least one inner conductor and the outer sheath at the end of the first cable before the end of the second cable is brought to the end of the first cable.

5. The method of claim 4 , further comprising inserting a shaped element into the free space of the first cable after the insulation material has been removed at the end of the first cable.

6. The method of claim 5 , wherein the shaped element has a complementary shape to the free space in order to accurately fit and fill the free space and the shaped element has a higher thermal conductivity than that of the insulation material.

7. The method of claim 5 , further comprising removing insulation material at an end of the second cable in such a way that a free space is formed between the at least one inner conductor and the outer sheath at the end of the second cable, wherein the shaped element is inserted into the free space of the first cable in such a way that a subregion of the shaped element projects at the end of the first cable and, when the end of the second cable is brought to the end of the first cable, the free space at the end of the second cable is placed over the subregion of the shaped element projecting at the end of the first cable such that the shaped element goes into the free space of the first cable and the free space of the second cable.

8. The method of claim 7 , further comprising inserting a second shaped element into the free space of the second cable in such a way that a projecting subregion at the end of the second cable is smaller than a thickness of the conductor joining material, wherein the shaped element is inserted into the free space of the first cable in such a way that the projecting subregion at the end of the first cable is smaller than a thickness of the conductor joining material.

9. The method of claim 5 , wherein, after the shaped element has been inserted into the free space of the first cable, the conductor joining material held by the projecting subregion of the shaped element is placed at the end of the first cable and, after the shaped element has been inserted into the free space of the first cable, a sheath joining material held by the projecting subregion of the shaped element is placed at the end of the first cable.

10. The method of claim 5 , wherein at least one of the following is satisfied:
the conductor joining material comprises or consists of one of the following materials: a copper-silver alloy, an Ni-based alloy, a copper-based alloy or an alloy having a melting point below that of material of the at least one inner conductor;
a sheath joining material comprises or consists of one of the following materials: a copper-silver alloy, an Ni-based alloy, a copper-based alloy or an alloy having a melting point below that of a material of the outer sheath; or
the shaped element comprises or consists of one of the following materials: Al 2 O 3 , mullite, BN, Si 3 N 4 , SiO 2 , AlN, ZrO 2 , or HfO 2 .

11. The method of claim 1 , further comprising:
pushing a reinforcing element over the end of the first cable or the end of the second cable such that the reinforcing element surrounds the outer sheath of the respective cable before the end of the second cable is brought to the end of the first cable; and
pushing back the reinforcing element for such a distance that the reinforcing element surrounds the outer sheath of the first cable and the outer sheath of the second cable after the end of the second cable has been brought to the end of the first cable.

12. The method of claim 1 , wherein at least one of the following is satisfied:
the at least one inner conductor of at least one of the first cable or the second cable comprises or consists of one of the following materials: copper, a copper alloy, or a thermocouple of the E, J, K, T, or N type;
the outer sheath of at least one of the first cable or the second cable comprises or consists of one of the following materials: stainless steel, alloy HR-160, alloy 230, alloy 718, alloy 600, a nickel-chromium alloy, or a nickel-molybdenum alloy; or
the insulation material of at least one of the first cable or the second cable comprises or consists of one of the following materials: MgO, SiO 2 , or Al 2 O 3 .

13. The method of claim 1 , wherein the heat penetrates through the outer sheath into the interior of the at least one heated cable so that the fusible conductor joining material present between the at least one inner conductor of the first cable and the second cable melts and electrically connects the at least one inner conductor of the first cable and the second cable to one another.

14. An arrangement comprising:
a first cable comprising at least one electrically conductive inner conductor for transmitting electric signals or electric energy, an outer sheath which at least partially surrounds the at least one inner conduc

Assignees

• Schott Ag

Inventors

• Fritz Oliver Wolfgang

Classifications

• H01R43/02 Primary

  for soldered or welded connections · CPC title

• H01R4/022

  comprising preapplied solder · CPC title

• H01B7/02

  Disposition of insulation · CPC title

• H02G15/085

  for coaxial cables or hollow conductors (plug and socket connections between HF conductors H01P1/04; plug and socket connections per se H01R24/38) · CPC title

• H01B7/17

  Protection against damage caused by external factors, e.g. sheaths or armouring · CPC title