Rechargeable lithium battery

Patent metadata

Field	Value
Publication number	US-11522185-B2
Application number	US-202016862638-A
Country	US
Kind code	B2
Filing date	Apr 30, 2020
Priority date	May 3, 2019
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A rechargeable lithium battery includes a positive electrode including a positive current collector and a positive active material layer disposed on the positive current collector; and a negative electrode including a negative current collector, a negative active material layer disposed on the negative current collector, and a negative electrode functional layer disposed on the negative active material layer, wherein the positive active material layer includes a first positive active material including at least one of a composite oxide of metal selected from cobalt, manganese, nickel, and a combination thereof and lithium and a second positive active material including at least one of compounds represented by Chemical Formula 1 to Chemical Formula 4, and the negative electrode functional layer includes flake-shaped polyethylene particles andLix2Mn1-y2M′y2A2  [Chemical Formula 1]Lix2Mn1-y2M′yO2-z2Xz2  [Chemical Formula 2]Lix2Mn2O4-z2Xz2  [Chemical Formula 3]Lix2Mn2-y2M′y2M″z2A4  [Chemical Formula 4]wherein, 0.9≤x2≤1.1, 0≤y2≤0.5, 0≤z2≤0.5, M′ and M″ are the same or different and are selected from Mg, Al, Co, K, Na, Ca, Si, Ti, Sn, V, Ge, Ga, B, As, Zr, Mn, Cr, Fe, Sr, V, and a rare earth element, andwherein A is selected from O, F, S, and P and X is selected from F, S, and P.

First claim

What is claimed is:

1. A rechargeable lithium battery, comprising:
a positive electrode comprising:
a positive current collector; and
a positive active material layer disposed on the positive current collector; and

a negative electrode comprising:
a negative current collector;
a negative active material layer disposed on the negative current collector; and
a negative electrode functional layer disposed on the negative active material layer,

wherein the negative electrode functional layer comprises:
flake-shaped polyethylene particles, and

wherein the positive active material layer comprises:
a first positive active material including at least one of a composite oxide of metal selected from cobalt, manganese, nickel, and a combination thereof and lithium; and
a second positive active material including at least one of compounds represented by Chemical Formula 1 through Chemical Formula 4,
Li x2 Mn 1-y2 M′ y2 A 2   [Chemical Formula 1]

Li x2 Mn 1-y2 M′ y2 O 2-z2 X z2   [Chemical Formula 2]

Li x2 Mn 2 O 4-z2 X z2   [Chemical Formula 3]

Li x2 Mn 2-y2 M′ y2 M″ z2 A 4   [Chemical Formula 4]

wherein in Chemical Formula 1 through Chemical Formula 4, 0.9≤x2≤1.1, 0≤y2≤0.5, 0≤z2≤0.5, M′ and M″ are the same or different and are selected from Mg, Al, Co, K, Na, Ca, Si, Ti, Sn, V, Ge, Ga, B, As, Zr, Mn, Cr, Fe, Sr, V, and a rare earth element, and
A is selected from O, F, S, and P and X is selected from F, S, and P,
wherein the positive active material layer further comprises a positive electrode functional layer disposed on the positive active material layer,
wherein the first positive active material is included in the positive active material layer, and
wherein the second positive active material is included in the positive electrode functional layer.

2. The rechargeable lithium battery of claim 1 , wherein the second positive active material has an average potential of about 3.5 V to about 4.5 V.

3. The rechargeable lithium battery of claim 1 , wherein the first positive active material is included in an amount of about 80 wt % to about 99 wt % based on a total weight of the positive active material layer.

4. The rechargeable lithium battery of claim 1 , wherein the first positive active material and the second positive active material are included in a weight ratio of about 85:15 to about 99:1.

5. The rechargeable lithium battery of claim 1 , wherein the first positive active material and the second positive active material are included in a weight ratio of about 85:15 to about 99:1.

6. A rechargeable lithium battery comprising:
a positive electrode comprising:
a positive current collector; and
a positive active material layer disposed on the positive current collector; and

a negative electrode comprising:
a negative current collector;
a negative active material layer disposed on the negative current collector; and
a negative electrode functional layer disposed on the negative active material layer,

wherein the negative electrode functional layer comprises:
flake-shaped polyethylene particles, and

wherein the positive active material layer comprises:
a first positive active material including at least one of a composite oxide of metal selected from cobalt, manganese, nickel, and a combination thereof and lithium; and
a second positive active material including at least one of compounds represented by Chemical Formula 1 through Chemical Formula 4,
Li x2 Mn 1-y2 M′ y2 A 2   [Chemical Formula 1]

Li x2 Mn 1-y2 M′ y2 O 2-z2 X z2   [Chemical Formula 2]

Li x2 Mn 2 O 4-z2 X z2   [Chemical Formula 3]

Li x2 Mn 2-y2 M′ y2 M″ z2 A 4   [Chemical Formula 4]

wherein in Chemical Formula 1 through Chemical Formula 4, 0.9≤x2≤1.1, 0≤y2≤0.5, 0≤z2≤0.5, M′ and M″ are the same or different and are selected from Mg, Al, Co, K, Na, Ca, Si, Ti, Sn, V, Ge, Ga, B, As, Zr, Mn, Cr, Fe, Sr, V, and a rare earth element, and
A is selected from O, F, S, and P and X is selected from F, S, and P,
wherein the first positive active material is included in the positive active material layer, and
wherein the second positive active material is included in the positive active material layer and the positive electrode functional layer, respectively.

7. The rechargeable lithium battery of claim 6 , wherein the first positive active material and the second positive active material are included in a weight ratio of about 85:15 to about 99:1.

8. The rechargeable lithium battery of claim 6 , wherein the second positive active material of the positive electrode functional layer is included in an amount of about 20 parts by weight to about 120 parts by weight based on 100 parts by weight of the second positive active material of the positive active material layer.

9. The rechargeable lithium battery of claim 1 , wherein the first positive active material comprises one of LiCoO 2 , Li x1 M 1 1-y1-z1 M 2 y1 M 3 Z1 O 2 (0.9≤x1≤1.8, 0≤y1≤1, 0≤z1≤1, 0≤y1+z1≤1, and M 1 , M 2 , and M 3 are independently a metal of Ni, Co, Mn, Al, Sr, Mg, or La), and a combination thereof.

10. The rechargeable lithium battery of claim 1 , wherein the second positive active material comprises LiMn 2 O 4 .

11. The rechargeable lithium battery of claim 1 , wherein the flake-shaped polyethylene particles has an average particle size (D50) of about 1 μm to about 8 μm.

12. The rechargeable lithium battery of claim 1 , wherein a ratio of a long axis length relative to a short axis length of the flake-shaped polyethylene particles is about 1 to about 5.

13. The rechargeable lithium battery of claim 1 , wherein a thickness of the flake-shaped polyethylene particles is about 0.2 μm to about 4 μm.

14. The rechargeable lithium battery of claim 1 , wherein the negative electrode functional layer further comprises:
inorganic particles; and
a binder.

15. The rechargeable lithium battery of claim 14 , wherein a sum amount of the flake-shaped polyethylene particles and the inorganic particles over an amount of the binder is a weight ratio of about 80:20 to about 99:1.

16. The rechargeable lithium battery of claim 14 , wherein the flake-shaped polyethylene particles and the inorganic particles are included in a weight ratio of about 95:5 to about 10:90.

17. The rechargeable lithium battery of claim 1 , wherein the negative electrode functional layer is about 1 μm to about 10 μm thick.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Ha Jaehwan
• Kim Kijun
• Yoo Heeeun
• Yoon Yeonhee
• Lee Kyuseo
• Lee Dongmyung

Classifications

• H01M50/417

  Polyolefins · CPC title

• H01M4/5825 Primary

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M4/364

  as mixtures · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title