Internal combustion engine with laser-assisted, compression ignition

Patent metadata

Field	Value
Publication number	US-11519378-B2
Application number	US-202117307597-A
Country	US
Kind code	B2
Filing date	May 4, 2021
Priority date	May 19, 2020
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A compression ignition engine may operate using autoignition resistant fuels by laser-assisted ignition where a focused laser beam directly heats a spray of fuel proximate to an injector nozzle to promote a lifted flame combustion avoiding knock that could occur with the ignition of premixed fuel.

First claim

What I claim is:

1. An injector assembly comprising:
an injector having a conduit for receiving pressurized fuel leading to a nozzle directing a spray of fuel along at least one spray axis and providing a valve positioned to move between a blocking state, blocking fuel passing from the conduit to the nozzle, and an unblocking state allowing a flow of the pressurized fuel from the conduit to the nozzle to exit as the spray;
a laser positioned with respect to the injector to direct a beam of light to a heating region intersecting the spray to ignite the spray at the heating region; and
wherein the laser is adapted to ignite the spray in the heating region prior to mixing of the fuel of the spray to an average equivalence ratio of greater than 0.5 in a combustion chamber.

2. The injector assembly of claim 1 wherein the heating region is within 300 nozzle diameters from an exit point of the spray from the nozzle.

3. The injector assembly of claim 1 wherein the laser provides at least one mJ of energy per cylinder for at least one ns during an unblocking of the flow of fuel.

4. The injector assembly of claim 1 further including a fuel selected from the group consisting of jet fuel, gasoline, ethanol, methanol, liquefied petroleum gas, and natural gas ignited within twenty crank-angle degrees of the start of fuel injection in-cylinder.

5. The injector assembly of claim 1 wherein the beam of light produced by the laser is sufficient to ignite the spray of jet fuel, gasoline, ethanol, methanol, and liquefied petroleum gas in an internal combustion engine having a compression ratio of less than 25:1 without an auxiliary spark energy.

6. The injector assembly of claim 1 further including a lens focusing the laser at the heating region.

7. The injector assembly of claim 6 wherein the injector valve and lens are held within a common sleeve for installation into a cylinder head of an internal combustion engine.

8. The injector assembly of claim 1 wherein the nozzle provides multiple sprays along different axes passing outward around from the nozzle and wherein the laser provides multiple beams of light directed to a different heating region intersecting different sprays.

9. The injector assembly of claim 1 wherein the laser provides a master oscillator producing a laser beam conducted by optical fiber to at least one optical amplifier fixed with respect to the injector.

10. The injector assembly of claim 9 wherein the at least one optical amplifier provides a laser diode pump.

11. The internal combustion engine of claim 1 wherein the beam of light from the laser is generated at least in part within 300 nozzle orifice diameters of the nozzle.

12. The injector assembly of claim 1 further including a fuel having at least one of a research octane number rating higher than 50 and cetane number less than 35.

13. An internal combustion engine comprising:
a set of cylinders and interfitting pistons movable within the cylinders to compress air in a combustion chamber region at an end of each cylinder at a compression ratio of no less than 13:1; and
an injector assembly communicating with each combustion chamber and including:
(a) an injector having a conduit for receiving pressurized fuel leading to a nozzle directing a spray of fuel along at least one spray axis and providing a valve positioned to move between a blocking state blocking fuel passing from the conduit to the nozzle and an unblocking state allowing a flow of the pressurized fuel from the conduit to the nozzle to exit as the spray;
(b) a laser positioned with respect to the injector to direct a beam of light to a heating region intersecting the spray to ignite that spray at the heating region; and
wherein the laser is adapted to ignite the spray in the heating region prior to mixing of the fuel to above an average equivalence ratio within the cylinder of greater than 0.5.

14. The internal combustion engine of claim 13 further including a fuel having at least one of a research octane number rating of above 50 and cetane number below 35.

15. The internal combustion engine of claim 13 including a fuel selected from the group consisting of: gasoline, ethanol, methanol, liquefied petroleum gas, and natural gas.

16. The internal combustion engine of claim 13 wherein the combustion chamber does not provide a spark plug.

17. The internal combustion engine of claim 13 wherein the laser provides at least one mJ of electrical energy per cylinder for each cylinder firing.

18. The internal combustion engine of claim 13 wherein the laser produces a lifted flame removed from the injector nozzle during the spray.

19. The injector assembly of claim 13 wherein the nozzle provides multiple sprays along different axes passing outward around a central injector axis and wherein the laser provides multiple beams of light directed to a different heating region intersecting different sprays less than a total number of sprays.

Assignees

• Wisconsin Alumni Res Found

Inventors

• Rothamer David

Classifications

• F02B23/101 Primary

  the injector being placed on or close to the cylinder centre axis, e.g. with mixture formation using spray guided concepts · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02M57/06

  the devices being sparking plugs · CPC title

• F02P23/04 Primary

  Other physical ignition means, e.g. using laser rays · CPC title

• F02P15/006

  Ignition installations combined with other systems, e.g. fuel injection (to advance or to retard the ignition spark F02P5/045) · CPC title