3-dimensional object-forming apparatus

Patent metadata

Field	Value
Publication number	US-11504909-B2
Application number	US-201816766930-A
Country	US
Kind code	B2
Filing date	Dec 7, 2018
Priority date	Dec 18, 2017
Publication date	Nov 22, 2022
Grant date	Nov 22, 2022

Abstract

A 3-dimensional object-forming apparatus is provided which may avoid lowering of irradiation efficiency of laser light due to fumes and so forth while avoiding lowering of quality of the formed object. A shroud 20 includes an inside partition wall portion 21 that demarcates an inside space S 1 which extends from one end opening 202 to another end opening 206 , and an outside partition wall portion 22 that opens in the other end opening 206 of a shroud 20 on an outside of the inside space S 1 and demarcates, together with the inside partition wall portion 21 , an outside space S 2 which closes in a position closer to the one end opening 202 than the other end opening 206 of the shroud. A ventilation area of the inside space S 1 in the other end opening 206 of the shroud 20 is larger than the ventilation area of the inside space S 1 in an upstream portion closer to the one end opening 202 than the other end opening 206.

First claim

The invention claimed is:

1. A 3-dimensional object-forming apparatus comprising:
a laser irradiation unit that has an optical system;
a shroud that has an inside space which extends from one end opening to another end opening; and
a protection member that is arranged in the one end opening of the shroud and configured to isolate the laser irradiation unit from the inside space of the shroud, the protection member being configured to transmit laser light emitted from the laser irradiation unit therethrough into the inside space of the shroud and through the other end opening to an external space of the shroud, wherein
a 3-dimensional object is formed by repeating a process in which a powder layer formed in an associated object-forming area is irradiated with the laser light emitted from the laser irradiation unit through the inside space of the shroud while an irradiation position of the laser light is changed by an associated driving mechanism, and powder which configures the powder layer is sintered or melt-solidified,
the shroud includes:
an inside partition wall portion which demarcates the inside space and in which an air supply port for supplying air to the inside space is provided at a position closer to the one end opening of the shroud than the other end opening of the shroud; and
an outside partition wall portion which opens in the other end opening of the shroud on an outside of the inside space, and which demarcates, together with the inside partition wall portion, an outside space which closes in a position closer to the one end opening than the other end opening of the shroud, and the outside partition wall portion is provided with an exhaust port for exhausting air from the outside space,
a ventilation area of the inside space at the other end opening is larger than a ventilation area of the inside space at an upstream portion closer to the one end opening than the other end opening, and
with respect to an extending direction of the inside space of the shroud, an end portion of the outside partition wall portion at the other end opening of the shroud is positioned farther than an end portion of the inside partition wall portion at the other end opening of the shroud.

2. The 3-dimensional object-forming apparatus according to claim 1 , wherein
the ventilation area of the inside space continuously increases from the upstream portion to the other end opening.

3. The 3-dimensional object-forming apparatus according to claim 2 , wherein the outside partition wall portion is provided to be parallel to the inside partition wall portion at an area in the extending direction of the inside space of the shroud at which the ventilation area of the inside space continuously increases from the upstream portion to the other end opening.

4. The 3-dimensional object-forming apparatus according to claim 1 , wherein
the ventilation area of the inside space continuously increases from a portion provided with the air supply port as the upstream portion to the other end opening.

5. The 3-dimensional object-forming apparatus according to claim 4 , wherein the outside partition wall portion is provided to be parallel to the inside partition wall portion at an area in the extending direction of the inside space of the shroud at which the ventilation area of the inside space continuously increases from the portion provided with the air supply port as the upstream portion to the other end opening.

6. The 3-dimensional object-forming apparatus according to claim 1 , wherein
the air supply port provided to the inside partition wall portion is configured to introduce inactive gas into the inside space and toward a route of the laser light.

7. The 3-dimensional object-forming apparatus according to claim 1 , wherein
the exhaust port defined through the outside partition wall portion is provided in a position closer to the one end opening than the other end opening of the shroud.

8. The 3-dimensional object-forming apparatus according to claim 1 , wherein the protection member is formed of a material that is transparent for the laser light.

9. The 3-dimensional object-forming apparatus according to claim 1 , wherein the protection member is formed of quartz glass.

10. The 3-dimensional object-forming apparatus according to claim 1 , wherein
the ventilation area of the inside space intermittently increases from the upstream portion to the other end opening.

11. The 3-dimensional object-forming apparatus according to claim 1 , wherein
the ventilation area of the inside space intermittently increases from a portion provided with the air supply port as the upstream portion to the other end opening.

Assignees

• Honda Motor Co Ltd

Inventors

• Shimoda Akio
• Takahashi Keisuke
• Kawai Kazunori
• Echigo Takaharu

Classifications

• B22F10/77

  of gas · CPC title

• B29C64/371

  using an environment other than air, e.g. inert gas · CPC title

• B22F10/322

  of the gas flow, e.g. rate or direction · CPC title

• B22F3/16

  in successive or repeated steps · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title