Apparatus for producing a three-dimensional work piece with improved gas flow

Patent metadata

Field	Value
Publication number	US-10682701-B2
Application number	US-201615248487-A
Country	US
Kind code	B2
Filing date	Aug 26, 2016
Priority date	Sep 25, 2015
Publication date	Jun 16, 2020
Grant date	Jun 16, 2020

Abstract

An apparatus for producing a three-dimensional work piece, the apparatus comprises a process chamber accommodating a carrier for receiving a raw material powder, an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder on the carrier in order to produce a work piece made of said raw material powder by an additive layer construction method, a first gas inlet for supplying gas to the process chamber and a gas outlet for discharging gas from the process chamber, wherein the first gas inlet and the gas outlet are configured and arranged in such a manner that a first gas flow across the carrier is generated, a transmission element which allows the transmission of the electromagnetic or particle radiation emitted by the irradiation device into the process chamber, and a second gas inlet for supplying gas to the process chamber, wherein the second gas inlet is configured and arranged in such a manner that a second gas flow in a direction facing away from the transmission element is generated.

First claim

The invention claimed is:

1. An apparatus for producing a three-dimensional work piece, the apparatus comprising:
a process chamber accommodating a carrier for receiving a raw material powder,
an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder on the carrier in order to produce a work piece made of the raw material powder by an additive layer construction method,
a first gas inlet for supplying gas to the process chamber and a gas outlet for discharging gas from the process chamber, wherein the first gas inlet and the gas outlet are configured and arranged in such a manner that a first gas flow across the carrier is generated,
a transmission element which allows the transmission of the electromagnetic or particle radiation emitted by the irradiation device into the process chamber and which is accommodated in a top wall of the process chamber, and
a second gas inlet for supplying gas to the process chamber, wherein the second gas inlet is configured and arranged at least in the top wall of the process chamber in such a manner that a second gas flow in a direction of the carrier facing away from the transmission element is generated,
wherein the second gas flow is in a direction substantially perpendicular to the top wall of the process chamber and substantially perpendicular to the carrier, and
wherein the second gas inlet includes a plurality of gas inlet openings in the top wall that are distributed adjacent the transmission element to define a second gas inlet area arranged substantially parallel to the carrier.

2. The apparatus according to claim 1 ,
further comprising a control unit which is adapted to control the supply of gas to the process chamber in such a manner that a volume flow of gas into the process chamber via the second gas inlet is larger than a volume flow of gas into the process chamber via the first gas inlet.

3. The apparatus according to claim 1 ,
wherein the second gas inlet area comprises a first portion which is arranged in the top wall of the process chamber and a second portion which is arranged in a side wall of the process chamber, wherein the side wall of the process chamber in particular accommodates the first gas inlet.

4. The apparatus according to claim 1 ,
further comprising a pressure equalization container which is arranged in a gas supply line upstream of the second gas inlet.

5. The apparatus according to claim 4 ,
wherein the pressure equalization container is integrated into a wall of the process chamber.

6. The apparatus according to claim 4 ,
wherein at least one of the second gas inlet and the transmission element is arranged in a wall of the pressure equalization container which faces the process chamber.

7. The apparatus according to claim 4 ,
wherein the pressure equalization container comprises a first portion which is integrated into the top wall of the process chamber and a second portion which is integrated into a side wall of the process chamber, wherein the side wall of the process chamber in particular accommodates the first gas inlet.

8. The apparatus according to claim 1 ,
further comprising a pressure equalization container which is arranged in a gas supply line upstream of the first gas inlet.

9. An apparatus for producing a three-dimensional work piece, the apparatus comprising:
a process chamber accommodating a carrier for receiving a raw material powder,
an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder on the carrier in order to produce a work piece made of the raw material powder by an additive layer construction method,
a transmission element which allows the transmission of the electromagnetic or particle radiation emitted by the irradiation device into the process chamber and which is accommodated in a top wall of the process chamber, and
a first gas inlet for supplying gas to the process chamber, wherein the first gas inlet includes a plurality of openings at least partially arranged in the top wall of the process chamber that are distributed adjacent the transmission element and configured to supply gas to the process chamber in such a manner that a first gas flow in a direction toward the carrier and substantially perpendicular to the top wall of the process chamber is generated.

10. The apparatus of claim 9 , further comprising:
a second gas inlet for supplying gas to the process chamber and a gas outlet for discharging gas from the process chamber, wherein the second gas inlet and the gas outlet are configured and arranged in such a manner that a second gas flow across the carrier is generated, and
a control unit which is adapted to control the supply of gas to the process chamber in such a manner that a volume flow of gas into the process chamber via the first gas inlet is larger than a volume flow of gas into the process chamber via the second gas inlet.

11. The apparatus of claim 10 , wherein the first gas inlet includes a first gas inlet area, wherein the first gas inlet area comprises a first portion which is arranged in the top wall of the process chamber and a second portion which is arranged in a side wall of the process chamber, and wherein the side wall of the process chamber accommodates the second gas inlet.

12. The apparatus of claim 10 , further comprising a pressure equalization container which is arranged in a gas supply line upstream of the first gas inlet.

13. The apparatus of claim 12 , wherein the pressure equalization container is at least partially integrated into the top wall of the process chamber.

14. The apparatus of claim 12 , wherein the first gas inlet and the transmission element are arranged in a wall of the pressure equalization container which faces the process chamber.

15. The apparatus of claim 12 , wherein the pressure equalization container includes a first portion which is integrated into the top wall of the process chamber and a second portion which is integrated into a side wall of the process chamber, and wherein the side wall of the process chamber accommodates the second gas inlet.

16. The apparatus of claim 12 , further comprising a second pressure equalization container which is arranged in a gas line upstream of the second gas inlet.

17. An apparatus for producing a three-dimensional work piece, the apparatus comprising:
a process chamber accommodating a carrier for receiving a raw material powder,
an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder on the carrier in order to produce a work piece made of the raw material powder by an additive layer construction method,
a transmission element which allows the transmission of the electromagnetic or particle radiation emitted by the irradiation device into the process chamber and which is accommodated in a top wall of the process chamber, and
a first gas inlet for supplying gas to the process chamber, wherein the first gas inlet is at least partially arranged in the top wall of the process chamber, and wherein the first gas inlet includes a plurality of gas inlet openings distributed across the top wall adjacent the transmission element in a first gas inlet area arranged substantially parallel to the carrier.

18. The apparatus of claim 17 , further comprising:
a second gas inlet for supplying gas to the process chamber and a gas outlet for discharging gas from the process chamber, and
a control unit which is adapted to control the supply of gas to the process chamber i

Assignees

• SLM Solutions Group AG

Inventors

• Wilkes Jan
• Krol Toni Adam
• Schwarze Dieter

Classifications

• B23K26/123 Primary

  in an atmosphere of particular gases · CPC title

• B22F10/77

  of gas · CPC title

• B22F10/322

  of the gas flow, e.g. rate or direction · CPC title

• B22F12/70

  Gas flow means · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title