Method for reducing energy and water demands of scrubbing CO2 from CO2-lean waste gases

Patent metadata

Field	Value
Publication number	US-11491439-B2
Application number	US-202117180119-A
Country	US
Kind code	B2
Filing date	Feb 19, 2021
Priority date	Apr 8, 2019
Publication date	Nov 8, 2022
Grant date	Nov 8, 2022

Abstract

Methods and systems for reducing greenhouse gas emissions, including producing a waste gas stream comprising form greater than 0 vol % to less than 20 vol %, inclusive, carbon dioxide, pre-concentrating the waste gas stream to increase a concentration of carbon dioxide, producing a concentrated byproduct stream comprising more than 40 vol %, dissolving carbon dioxide contained in the concentrated byproduct stream in water, producing a dissolved byproduct stream and an undissolved byproduct stream, injecting the dissolved byproduct stream or a portion thereof into a reservoir containing mafic rock, and allowing components of the dissolved byproduct stream to react in situ with components of the mafic rock to precipitate and store components of the byproduct stream in the reservoir.

First claim

What is claimed as new and desired to be protected by Letters Patent of the United States is:

1. A method for reducing greenhouse gas emissions, the method comprising the steps of:
producing a waste gas stream comprising from greater than 0 vol % to less than 20 vol % carbon dioxide;
pre-concentrating the waste gas stream to increase a concentration of carbon dioxide, producing a concentrated byproduct stream comprising more than 40 vol % carbon dioxide;
dissolving carbon dioxide contained in the concentrated byproduct stream in water, producing a dissolved byproduct stream and an undissolved byproduct stream;
injecting the dissolved byproduct stream or a portion thereof into a reservoir containing mafic or ultramafic rock; and
allowing components of the dissolved byproduct stream to react in situ with components of the mafic rock to precipitate and store components of the byproduct stream in the reservoir.

2. The method according to claim 1 , wherein the waste gas stream comprises from 4 vol % to 12 vol % carbon dioxide.

3. The method according to claim 1 , where the mafic rock comprises basaltic rock.

4. The method according to claim 1 , where the step of pre-concentrating comprises one or more selected from the group consisting of monoethanolamine (MEA) solution absorption, pressure swing adsorption (PSA), metal-organic framework (MOF), membrane gas separation, and chemical looping combustion.

5. The method according to claim 4 , wherein the step of pre-concentrating increases the CO 2 concentration from less than 40 vol % to a concentration of 40 vol % to 75 vol %.

6. The method according to claim 5 , wherein the step of pre-concentrating increases the CO 2 concentration from less than 20 vol % to a concentration of 40 vol % to 70 vol %.

7. The method according to claim 1 , wherein the waste gas stream additionally comprises one or more of H 2 S, SO 2 , Ar, and N 2 .

8. The method according to claim 7 , wherein the dissolving step further comprises dissolving SO 2 and/or H 2 S in the water, the Ar and/or N 2 from the waste stream being recovered with the undissolved byproduct stream.

9. The method according to claim 1 , where the step of producing a waste gas stream includes steam reforming or partial oxidation.

10. The method according to claim 1 , where the reservoir is between about 250 m and about 500 m below the surface and is between about 150° C. and about 280° C.

11. The method according to claim 1 , where the reservoir is between about 350 m and about 1,500 m below the surface and is less than about 325° C.

12. A method for sequestering CO 2 , the method comprising the steps of:
producing a product gas comprising carbon dioxide and one or more selected from the group consisting of H 2 S, SO 2 , Ar, and N 2 from a hydrocarbon fuel source;
pre-concentrating the product gas in a pre-concentrator to increase a concentration of carbon dioxide from less than 20 vol % to above 40 vol %, producing a concentrated byproduct stream;
dissolving the concentrated byproduct stream in water, producing a dissolved byproduct stream comprising water, CO 2 , and any dissolved H 2 S and/or SO 2 ;
injecting the dissolved byproduct stream into a reservoir containing mafic or ultramafic rock; and
allowing the CO 2 and any H 2 S and SO 2 to react in situ with components of the mafic rock to precipitate and store components of the byproduct stream in the reservoir.

13. The method according to claim 12 , further comprising collecting any Ar and N 2 from an overhead outlet of the pre-concentrator.

14. The method according to claim 12 , where the step of pre-concentrating comprises one or more selected from the group consisting of monoethanolamine (MEA) solution absorption, pressure swing adsorption (PSA), metal-organic framework (MOF), membrane gas separation, and chemical looping combustion.

Assignees

• Saudi Arabian Oil Co

Inventors

• Arkadakskiy Serguey Viktorov
• Kunnummal Noushad
• Ahmed Zeyad Tareq

Classifications

• B65G5/005

  in porous layers · CPC title

• B01D53/1475 Primary

  Removing carbon dioxide · CPC title

• B01D53/62 Primary

  Carbon oxides · CPC title

• E21B43/164

  Injecting CO2 or carbonated water (in combination with organic material C09K8/594) · CPC title

• E21B41/0064

  Carbon dioxide sequestration (storing fluids in porous layers B65G5/005) · CPC title