Multilayer ceramic capacitor and manufacturing method therefor

Patent metadata

Field	Value
Publication number	US-11488783-B2
Application number	US-202016912494-A
Country	US
Kind code	B2
Filing date	Jun 25, 2020
Priority date	Jun 27, 2019
Publication date	Nov 1, 2022
Grant date	Nov 1, 2022

Abstract

A multilayer ceramic capacitor includes a laminated body in which dielectric layers and internal electrodes are laminated alternately. The dielectric layer includes a first phase that contains calcium strontium zirconate titanate as a main component thereof and a second phase that contains barium zirconate as a main component thereof. At a cross section of the dielectric layer, a line parallel to the direction in which the dielectric layers and the internal electrodes are laminated contacts the boundaries between the first phase and the second phase once or more on average, thereby the statistically averaged contact number N of such a line with the boundaries determined by a prescribed procedure being 1.0 or greater.

First claim

What is claimed is:

1. A multilayer ceramic capacitor, comprising:
a laminated body in which dielectric layers and internal electrodes are laminated alternately in a prescribed direction;
a pair of external electrodes disposed on the laminated body to respectively connect to different sets of the internal electrodes in the laminated body,
wherein each of the dielectric layers includes a first phase that has calcium strontium zirconate titanate as a main component thereof and a second phase that has barium zirconate as a main component thereof such that boundaries exist between the first phase and the second phase, and
wherein at a cross section of the laminated body taken along a plane parallel to the prescribed direction, an average contact number that is defined and determined by prescribed steps for at least one of the dielectric layers that are sandwiched by the internal electrodes is 1.0 or greater, said prescribed steps including:
(a) selecting, from the cross section, a region having a prescribed length and containing a single pair of the internal electrodes sandwiching one of the dielectric layers, wherein the prescribed length is 30 μm or greater, as measured in a direction perpendicular to the prescribed direction in which the dielectric layers and the internal electrodes are laminated;
(b) drawing, on the selected region of the cross section, ten or more straight lines that are parallel to the prescribed direction in which the dielectric layers and the internal electrodes are laminated at an interval of 3 μm or greater;
(c) counting a total number of points of contact at which the respective ten or more straight lines contact the boundaries between the first phase and the second phase; and
(d) calculating the average contact number by dividing said total number of points of contact obtained in step (c) by a number of the straight lines.

2. The multilayer ceramic capacitor according to claim 1 , wherein said average contact number is 2.0 or greater.

3. The multilayer ceramic capacitor according to claim 2 , wherein a thickness of each of the dielectric layers is 2 μm to 10 μm.

4. The multilayer ceramic capacitor according to claim 1 , wherein in each of the dielectric layers, a mole ratio of a total number of moles of strontium and calcium to a number of moles of barium is 97:3 to 3:97.

5. The multilayer ceramic capacitor according to claim 4 , wherein in each of the plurality of dielectric layers, the mole ratio of the total number of moles of strontium and calcium to the number of moles of barium is 97:3 to 77:23.

Assignees

• Taiyo Yuden Kk

Inventors

• Shimura Tetsuo
• Inomata Yasuyuki

Classifications

• H01G4/012

  Form of non-self-supporting electrodes · CPC title

• H01G4/12

  Ceramic dielectrics {(H01G4/085 takes precedence)} · CPC title

• H01G4/1245

  containing also titanates · CPC title

• H01G4/30 Primary

  Stacked capacitors (H01G4/33 takes precedence) · CPC title

• H01G4/1236

  based on zirconium oxides or zirconates (H01G4/1263 takes precedence) · CPC title