Air conditioning appliance with make-up air module

Patent metadata

Field	Value
Publication number	US-11480347-B2
Application number	US-202016915167-A
Country	US
Kind code	B2
Filing date	Jun 29, 2020
Priority date	Jun 29, 2020
Publication date	Oct 25, 2022
Grant date	Oct 25, 2022

Abstract

A single-package air conditioning appliance includes a housing defining an outdoor portion and an indoor portion. An outdoor heat exchanger assembly is disposed in the outdoor portion. The outdoor heat exchanger assembly includes an outdoor heat exchanger and an outdoor fan. An indoor heat exchanger assembly is disposed in the indoor portion. The indoor heat exchanger assembly includes an indoor heat exchanger and an indoor fan. A compressor is in fluid communication with the outdoor heat exchanger and the indoor heat exchanger to circulate a refrigerant between the outdoor heat exchanger and the indoor heat exchanger. The single-package air conditioner unit also includes a make-up air module. The make-up air module extends between the outdoor portion of the housing and an outside of the housing. The make-up air module includes a plurality of make-up air fans.

First claim

What is claimed is:

1. A single-package air conditioner unit defining a mutually-perpendicular vertical direction, lateral direction, and transverse direction, the single-package air conditioner unit comprising:
a housing defining an outdoor portion and an indoor portion;
an outdoor heat exchanger assembly disposed in the outdoor portion and comprising an outdoor heat exchanger and an outdoor fan;
an indoor heat exchanger assembly disposed in the indoor portion and comprising an indoor heat exchanger and an indoor fan, the indoor fan mounted within a fan housing, wherein the fan housing extends to an indoor outlet;
a compressor in fluid communication with the outdoor heat exchanger and the indoor heat exchanger to circulate a refrigerant between the outdoor heat exchanger and the indoor heat exchanger; and
a make-up air module extending from an inlet positioned in the outdoor portion of the housing to an outlet positioned outside of the housing, the make-up air module comprising a fan box within the outdoor portion and a plurality of make-up air fans positioned in the fan box, wherein the outlet is positioned above the housing along the vertical direction, wherein the outlet of the make-up air module is separate from the indoor outlet, and wherein the make-up air module defines a make-up air flow path that is separate from an indoor air flow path defined by the fan housing.

2. The single-package air conditioner unit of claim 1 , wherein the outlet of the make-up air module is aligned with a front surface of the housing.

3. The single-package air conditioner unit of claim 1 , wherein the outlet of the make-up air module is in direct fluid communication with an ambient environment immediately around the air conditioner unit.

4. The single-package air conditioner unit of claim 1 , wherein the plurality of make-up air fans are positioned and configured for parallel flow.

5. The single-package air conditioner unit of claim 1 , further comprising a resistance heater, wherein the compressor is a variable-speed compressor, and wherein each make-up air fan of the plurality of make-up air fans is a variable-speed fan, the air conditioner unit operable in a cooling mode wherein the compressor operates at a first speed and a dehumidification mode wherein the compressor operates at a second speed less than the first speed while the plurality of make-up air fans are activated and the resistance heater is activated.

6. The single-package air conditioner unit of claim 1 , wherein the plurality of make-up air fans collectively provide a make-up air flow and the outdoor fan provides an exhaust flow, and wherein the make-up air flow is about five percent of the exhaust flow.

7. The single-package air conditioner unit of claim 1 , wherein the inlet of the make-up air module is defined by an open bottom end of the fan box and the inlet is in direct fluid communication with the outdoor portion to draw outside air from within the housing directly into the make-up air module at the inlet of the make-up air module.

8. The single-package air conditioner unit of claim 5 , wherein the make-up air module comprises a vent cover outside of the housing and a door between the fan box and the vent cover.

9. The single-package air conditioner unit of claim 8 , wherein the outlet of the make-up air module is defined by the vent cover.

10. The single-package air conditioner unit of claim 8 , wherein the vent cover of the make-up air module is mounted on an external surface of the housing.

11. The single-package air conditioner unit of claim 10 , wherein the external surface of the housing is a vertically-facing surface and the vent cover is mounted to the housing atop the housing.

12. The single-package air conditioner unit of claim 1 , further comprising an air filter in the outlet of the make-up air module.

13. A single-package air conditioner unit, comprising:
a housing defining an outdoor portion and an indoor portion;
an outdoor heat exchanger assembly disposed in the outdoor portion and comprising an outdoor heat exchanger and an outdoor fan;
an indoor heat exchanger assembly disposed in the indoor portion and comprising an indoor heat exchanger and an indoor fan, the indoor fan mounted within a fan housing, wherein the fan housing extends to an indoor outlet;
a compressor in fluid communication with the outdoor heat exchanger and the indoor heat exchanger to circulate a refrigerant between the outdoor heat exchanger and the indoor heat exchanger; and
a make-up air module extending from an inlet positioned in the outdoor portion of the housing to an outlet positioned outside of the housing, the make-up air module comprising a plurality of make-up air fans, wherein the outlet of the make-up air module is separate from the indoor outlet, wherein the make-up air module defines a make-up air flow path that is separate from an indoor air flow path defined by the fan housing.

14. The single-package air conditioner unit of claim 13 , wherein the outlet is positioned above the housing and the outlet of the make-up air module is in direct fluid communication with an ambient environment immediately around the air conditioner unit.

15. The single-package air conditioner unit of claim 13 , wherein the plurality of make-up air fans are positioned and configured for parallel flow.

16. The single-package air conditioner unit of claim 13 , wherein the plurality of make-up air fans collectively provide a make-up air flow and the outdoor fan provides an exhaust flow, and wherein the make-up air flow is about five percent of the exhaust flow.

17. The single-package air conditioner unit of claim 13 , wherein the inlet of the make-up air module is in direct fluid communication with the outdoor portion to draw outside air from within the housing directly into the make-up air module at the inlet of the make-up air module.

18. The single-package air conditioner unit of claim 13 , wherein the make-up air module extends through an external surface of the housing.

19. The single-package air conditioner unit of claim 18 , wherein the external surface of the housing is a vertically-facing surface.

20. The single-package air conditioner unit of claim 19 , wherein the external surface of the housing is an external surface of a top wall of the housing, wherein the make-up air module further comprises a door rotatably mounted to the top wall of the housing whereby the door is rotatable between a closed position and an open position, the door parallel to the external surface of the housing when the door is in the closed position.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Shaffer Timothy Scott

Classifications

• F24F13/06

  Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser · CPC title

• F24F1/035

  characterised by the mounting or arrangement of filters · CPC title

• F24F2013/202

  Mounting a compressor unit therein · CPC title

• F24F1/0373

  characterised by heating arrangements (characterised by heat exchangers F24F1/032) · CPC title

• F24F1/0323

  by the mounting or arrangement of the heat exchangers · CPC title