Method for Producing Titanium-Based Electrolytic Raw Material and Method for Producing Metallic Titanium or Ti-Al Alloy
US-2025354284-A1 · Nov 20, 2025 · US
US11473207B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11473207-B2 |
| Application number | US-201916619892-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 28, 2019 |
| Priority date | Nov 16, 2018 |
| Publication date | Oct 18, 2022 |
| Grant date | Oct 18, 2022 |
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Provided is a method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite, and relates to the technical field of mineral processing and electrochemical extraction of metallic titanium in molten salts in non-ferrous metallurgy. The method uses titanium-containing ore, carbon (C) and sulfur (S) as raw materials and prepares a Ti—C—S/titanium sulfide anode material with high electric conductivity through a sintering reaction, and then uses the Ti—C—S/titanium sulfide anode to prepare metallic titanium in a molten salt electrolyte system successfully. With the Ti—C—S composite soluble anode in the present invention, metallic titanium is deposited at the cathode and CS 2 /S 2 gas is generated at the anode in the molten salt electrolysis process; in addition, the gas can be used as a raw material to effectively treat the ore to prepare titanium sulfide.
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The invention claimed is: 1. A method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite, comprising the following steps: S1: sulfurizing a mixture comprising a titanium-containing material, a carbon-containing reducer and a sulfur reducer to prepare titanium sulfide; S2: using the titanium sulfide and titanium carbide as raw materials to prepare a Ti—C—S composite; S3: using the titanium sulfide or the Ti—C—S composite as an anode, and using electrochemical electrolysis to extract metallic titanium at the cathode; and S4: collecting CS 2 and S 2 gasses generated by the anode during the electrolysis and using them for sulfurizing the titanium-containing material. 2. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein the mixture is a mixture obtained by homogenously mixing the titanium-containing material, the carbon-containing reducer, and the sulfur reducer at a molar ratio of 1:2.0:2.0-1:2.5:3.0. 3. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein the conditions of the sulfurization reaction in the step S1 include: burning reaction shielded by an inert atmosphere, temperature range in the reaction is 700° C. -1,600° C., and reaction time range is 30 min-900 min. 4. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein, in the step S2, the titanium sulfide and the titanium carbide are vacuum-sintered to prepare the Ti—C—S composite. 5. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein, during the electrolysis in the step S3, an electrolysis temperature is 70° C. -1,600° C., a spacing between the cathode and the anode is 1 cm-50 cm, a voltage range of the electrolytic cell is 0.5V-10.0V, an anode current density range is 0.05 A/cm 2 -1.50 A/cm 2 , and a cathode current density range is 0.05 A/cm 2 - 1.50 A/cm 2 . 6. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein the electrolyte used in the electrolysis in the step S3 is a salt mixture composed of one or more of CsCl 2 , CaCl 2 , LiCl, NaCl, KCl, MgCl 2 , AlCl 3 , CaF, NaF, KF, and LiF and one or more of TiCl 3 , TiCl 2 , K 2 TiF 6 , and Na 2 TiF 6 . 7. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 6 , wherein a mass percent of titanium ions in the electrolyte is 1%-10%. 8. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein the titanium-containing material is one or more of titanium dioxide, anatase type titanium white, titanium concentrate, titanium nitride, titanium carbide, titanium-carbon oxides, titanium-carbon-nitrogen oxides, metatitanic acid, ilmenite, vanadium titano-magnetite, blast furnace type high titanium slag, high titanium slag and titanium suboxides. 9. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein the carbon-containing reducer is one or more of carbon, activated carbon, graphite powder, charcoal, petroleum coke, bitumen, and coal char particles. 10. The method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite according to claim 1 , wherein the cathode is one or more of metallic titanium, stainless steel, carbon steel, metallic molybdenum and metallic nickel.
starting from solid metal compounds · CPC title
Aspects linked to processes or compositions used in powder metallurgy · CPC title
used in cells for the electrolysis of melts · CPC title
only one element being applied · CPC title
Recycling · CPC title
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