Systems, devices, and methods for designing and forming a surgical implant

Patent metadata

Field	Value
Publication number	US-11453041-B2
Application number	US-201916663817-A
Country	US
Kind code	B2
Filing date	Oct 25, 2019
Priority date	Apr 4, 2008
Publication date	Sep 27, 2022
Grant date	Sep 27, 2022

Abstract

A method is provided for determining the shape of a surgical linking device that is to be attached to a bony body structure such as the spinal column based on digitized locations of a plurality of attachment elements engaged to the bony structure. The method is implemented by a computer system through a GUI to generate an initial bend curve to mate with the plurality of attachment elements. The initial bend curve may be simplified based on user input to the GUI to reduce the number of bends necessary to produce a well-fitting linking device and may be altered to help obtain the goals of surgery.

First claim

What is claimed is:

1. A system for shaping a surgical linking device comprising:
means for generating a bend curve having a plurality of bend points along the length of the surgical linking device, wherein the bend curve is based on data for a location of at least one attachment element; and
means for generating bending instructions for bends to be performed on the linking device by a bending tool at each of the bend points.

2. The system of claim 1 , further comprising means for developing a curve function to approximate a desired location of the at least one attachment element.

3. The system of claim 2 , further comprising means for calculating a location of the linking device shaped according to the curve function at the desired location of the at least one attachment element.

4. The system of claim 3 , further comprising means for calculating an error based on the difference in the calculated location of the linking device and the desired location of the at least one attachment element and means for determining the such error exceeds a tolerance range.

5. The system of claim 4 , wherein bend points are eliminated if the determined error exceeds the tolerance range.

6. The system of claim 4 , wherein the means for calculating an error includes applying a least mean squares approach over all of the desired attachment element locations.

7. The system of claim 1 , comprising a plurality of bend curves, wherein at least two bend curves are in each of two non-coplanar planes.

8. The system of claim 7 , wherein the two planes are orthogonal.

9. The system of claim 1 , further comprising means for bending the linking device at each of the bend points according to the bending instructions.

10. The system of claim 1 , further comprising the linking device.

11. A system for shaping a surgical linking device comprising:
means for providing digitized data for a location of at least one attachment element;
means for developing a curve function to approximate a desired location of the at least one attachment element;
means for calculating a location of the linking device shaped according to the curve function at the desired location of the at least one attachment element;
means for generating a bend curve having at least one bend point along the length of the linking device using the curve function, wherein the bend curve is based on the digitized data for the location of the at least one attachment element; and
means for generating bending instructions for at least one bend to be performed on the linking device by a bending tool at the at least one bend point.

12. The system of claim 11 , further comprising means for calculating an error based on the difference in the calculated location of the linking device and the desired location of the at least one attachment element and a means for determining if the error exceeds a tolerance range.

13. The system of claim 12 , wherein the at least one bend point is eliminated if the determined error exceeds the tolerance range.

14. The system of claim 12 , in which the linking device is a rod and a head portion of the attachment element includes a channel for receiving the rod, wherein the means for determining if the error exceeds the tolerance range is based on the maximum angle through which head portion may pivot relative to the bony structure.

15. The system of claim 11 , wherein digitized data is provided for anatomical points between a plurality of attachment elements that must be avoided by the linking device when it is engaged to the attachment elements.

16. The system of claim 11 , further comprising means for applying a smoothing function to the curve function.

17. The system of claim 11 , further comprising means for bending the linking device at the at least one bend point according to the bending instructions.

18. A system for shaping a surgical linking device comprising:
means for generating a bend curve having at least one bend point along the length of the linking device, wherein the bend curve is based on a desired location of at least one attachment element; and
means for generating bending instructions for bends to be performed on the linking device by a bending tool at each of the at least one bend point.

19. The system of claim 18 , wherein the bend curve is based at least in part on digitized data of the location of the at least one attachment element.

20. The system of claim 18 , further comprising means for developing a curve function to approximate the desired location of the at least one attachment element.

21. The system of claim 20 , further comprising means for calculating the location of the linking device shaped according to the curve function at the desired location of the at least one attachment element.

22. The system of claim 21 , further comprising means for calculating an error based on the difference in the calculated location of the linking device and the desired location of the at least one attachment element and means for determining if the error exceeds a tolerance range.

23. The system of claim 20 , further comprising means for applying a smoothing function to the curve function.

24. The system of claim 18 , further comprising means for bending the linking device at each of the at least one bend point according to the bending instructions.

Assignees

• Nuvasive Inc

Inventors

• Isaacs Robert E

Classifications

• A61B2034/108

  Computer aided selection or customisation of medical implants or cutting guides · CPC title

• A61B17/8863

  Apparatus for shaping or cutting osteosynthesis equipment by medical personnel · CPC title

• A61B17/7011 Primary

  Longitudinal element being non-straight, e.g. curved, angled or branched (adjustable length longitudinal elements A61B17/7014; A61B17/7019 takes precedence, e.g. coil springs) · CPC title

• A61B1/32

  Devices for opening or enlarging the visual field, e.g. of a tube of the body · CPC title

• A61B34/10

  Computer-aided planning, simulation or modelling of surgical operations · CPC title