Propeller shaft for vehicle

Patent metadata

Field	Value
Publication number	US-11434959-B2
Application number	US-202017028515-A
Country	US
Kind code	B2
Filing date	Sep 22, 2020
Priority date	Apr 22, 2020
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A propeller shaft for a vehicle in which a tube yoke is connected to a main tube via an adapter and tapered splines are formed at the contact regions between a tube yoke and the main tube to transmit the power output from a transmission to a rear wheel. The tube yoke and the main tube are displaced relative to each other at the tapered splines to break the adapter. The tube yoke and the main tube are thus separated from each other by virtue of the breakage of the adapter.

First claim

What is claimed is:

1. A propeller shaft for a vehicle, comprising:
an adapter, coupled at a front end thereof to an inner surface of a tube yoke and coupled at a rear end thereof to an inner surface of a main tube and which has a breakage-inducing notch formed at a predetermined location between the front end and the rear end of the adapter;
first tapered splines formed at a rear end of the tube yoke; and
second tapered splines formed at a front end of the main tube and alternately engaged with the first tapered splines to transmit power,
wherein breakage occurs at the breakage-inducing notch due to a striking force generated when the first tapered splines of the tube yoke are displaced relative to the second tapered splines of the main tube by impact energy caused by a vehicle collision,
wherein the first tapered splines have decreasing thicknesses toward the rear end of the tube yoke and the second tapered splines have decreasing thicknesses toward the front end of the main tube, wherein the first tapered splines and the second tapered splines are configured to mate with each other.

2. The propeller shaft of claim 1 , wherein the inner surface of the tube yoke includes a female threaded portion, and the front end of the adapter includes a male threaded portion to be threadedly engaged with the female threaded portion of the tube yoke.

3. The propeller shaft of claim 1 , wherein the inner surface of the main tube includes a locking groove, and the rear end of the adapter includes a plurality of elastic clips to be coupled to the locking groove.

4. The propeller shaft of claim 3 , wherein each of rear ends of the plurality of elastic clips is integrally formed with a hook, which is bent outwards to be fitted into the locking groove.

5. The propeller shaft of claim 1 , further comprising:
an O-ring fitted into the breakage-inducing notch in the adapter to block infiltration of foreign substances.

6. The propeller shaft of claim 1 , wherein rear surfaces of the first tapered splines and front surfaces of the second tapered splines have tapered surfaces, which are in oblique surface contact with each other.

7. The propeller shaft of claim 6 , wherein the first tapered splines include a plurality of first teeth and a plurality of first tooth grooves, which are circumferentially and alternately arranged, and a rear surface of each of the plurality of first teeth and the plurality of first tooth grooves is formed into a first tapered surface, which is inclined outwards from the inner surface to an outer surface of the tube yoke.

8. The propeller shaft of claim 6 , wherein the second tapered splines include a plurality of second teeth and a plurality of second tooth grooves, which are circumferentially and alternately arranged, and a front surface of each of the plurality of second teeth and the plurality of second tooth grooves is formed into a second tapered surface, which is inclined inwards from an outer surface to the inner surface of the main tube.

9. The propeller shaft of claim 6 , wherein the first tapered splines include a plurality of first teeth and a plurality of first tooth grooves, which are circumferentially and alternately arranged, and a rear surface of each of the plurality of first teeth and the plurality of first tooth grooves is formed into a first tapered surface, which is inclined inwards from an outer surface to the inner surface of the tube yoke.

10. The propeller shaft of claim 6 , wherein the second tapered splines include a plurality of second teeth and a plurality of second tooth grooves, which are circumferentially and alternately arranged, and a front surface of each of the plurality of second teeth and the plurality of second tooth grooves is formed into a second tapered surface, which is inclined outwards from the inner surface to the outer surface of the main tube.

11. A propeller shaft for a vehicle, comprising:
an adapter, coupled at a front end thereof to an inner surface of a tube yoke and coupled at a rear end thereof to an inner surface of a main tube and which has a breakage-inducing notch formed at a predetermined location between the front end and the rear end of the adapter;
first tapered splines formed at a rear end of the tube yoke; and
second tapered splines formed at a front end of the main tube and alternately engaged with the first tapered splines to transmit power,
wherein breakage occurs at the breakage-inducing notch due to a striking force generated when the first tapered splines of the tube yoke are displaced relative to the second tapered splines of the main tube by impact energy caused by a vehicle collision,
wherein the inner surface of the main tube includes a locking groove, and the rear end of the adapter includes a plurality of elastic clips to be coupled to the locking groove.

12. The propeller shaft of claim 11 , wherein each of rear ends of the plurality of elastic clips is integrally formed with a hook, which is bent outwards to be fitted into the locking groove.

13. A propeller shaft for a vehicle, comprising:
an adapter, coupled at a front end thereof to an inner surface of a tube yoke and coupled at a rear end thereof to an inner surface of a main tube and which has a breakage-inducing notch formed at a predetermined location between the front end and the rear end of the adapter;
first tapered splines formed at a rear end of the tube yoke;
second tapered splines formed at a front end of the main tube and alternately engaged with the first tapered splines to transmit power; and
an O-ring fitted into the breakage-inducing notch in the adapter to block infiltration of foreign substances,
wherein breakage occurs at the breakage-inducing notch due to a striking force generated when the first tapered splines of the tube yoke are displaced relative to the second tapered splines of the main tube by impact energy caused by a vehicle collision.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Choi Hyung Chul

Classifications

• F16B7/0406

  for rods or tubes being coaxial (F16B7/10 takes precedence) · CPC title

• B60Y2400/79

  Drive shafts, output shafts or propeller shafts · CPC title

• F16D3/16

  Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts · CPC title

• F16C3/023 Primary

  made of several parts, e.g. by welding · CPC title

• F16D1/116 Primary

  the interengaging parts including a continuous or interrupted circumferential groove in the surface of one of the coupling parts (circlips for retaining hubs on shafts F16B21/18) · CPC title