Rotor blade of a wind turbine and method for designing same

Patent metadata

Field	Value
Publication number	US-11428204-B2
Application number	US-201816756680-A
Country	US
Kind code	B2
Filing date	Oct 23, 2018
Priority date	Oct 24, 2017
Publication date	Aug 30, 2022
Grant date	Aug 30, 2022

Abstract

A two-part or multi-part rotor blade and also to a method which is associated with it. The rotor blade is split into at least one rotor blade component which is close to the hub and one rotor blade component which is remote from the hub at a separation point in the longitudinal direction, wherein the rotor blade component which is close to the hub and the rotor blade component which is remote from the hub can be connected at the separation point for operation of the wind turbine. A ratio of profile thickness to profile depth, called relative thickness, at the separation point lies within a range of from 0.4 to 0.5. An improved two-part or multi-part rotor blade in spite of the unexpectedly high relative thicknesses.

First claim

The invention claimed is:

1. A rotor blade of a wind turbine, comprising:
a first rotor blade component that is close to a hub when mounted on a wind turbine, and a second rotor blade component that is remote from the hub, wherein the first and second rotor blade components are separable at a separation point in a longitudinal direction of the rotor blade,
wherein a ratio of a profile thickness to a profile depth, called relative thickness, at the separation point is within a range from 0.4 to 0.5,
wherein a sum of lengths of the first rotor blade component and the second rotor blade component provides a total blade length of the rotor blade, and
wherein the separation point is located in a region from 25% to 38% of the total blade length as referenced from the hub.

2. The rotor blade as claimed in claim 1 , wherein an absolute thickness of the rotor blade at the separation point is at least 1.7 meters.

3. The rotor blade as claimed in claim 1 , wherein a mean relative thickness between a first position of a relative blade length and a second position of the relative blade length is defined as a ratio of a definite integral of the relative thickness from the first position to the second position to a distance between the first position and the second position,
wherein the mean relative thickness from 20% to 30% of the relative blade length is at least 0.460.

4. The rotor blade as claimed in claim 1 , wherein:
a structural dimensionless parameter is defined as a definite integral of a relative thickness over a region of a relative blade length, wherein a lower limit of the integral is defined at a position of 20% of the total blade length and the structural dimensionless parameter is evaluated for any desired values of an upper limit, and
the structural dimensionless parameter for an upper limit of 45% of the total blade length is at least 0.1.

5. The rotor blade as claimed in claim 4 , wherein the structural dimensionless parameter for the upper limit of 45% of the blade length is at most 0.12.

6. A wind turbine comprising:
a hub; and
at least one rotor blade as claimed in claim 1 , wherein the first rotor blade component of the at least one rotor blade is coupled to the hub.

7. A wind farm comprising a plurality of wind turbines as claimed in claim 6 .

8. A method of forming a rotor blade of a wind turbine, the method comprising:
coupling a first rotor blade component to a second rotor blade component at a connection point, wherein the first rotor blade component is close to a hub when the rotor blade is mounted to the wind turbine, wherein the second rotor blade component is remote from the hub, wherein the connection point is at a separation point in a longitudinal direction of the rotor blade,
wherein a ratio of a profile thickness to a profile depth, called relative thickness, at the separation point is defined within a range of from 0.4 to 0.5,
wherein a sum of lengths of the first rotor blade component and the second rotor blade component provides a total blade length of the rotor blade, and
wherein the separation point is located in a region from 25% to 38% of the total blade length as referenced from the hub.

9. The method as claimed in claim 8 , wherein:
a mean relative thickness between a first position of the relative blade length and a second position of a relative blade length is defined as a ratio of a definite integral of the relative thickness from the first position to the second position to a distance between the first position and the second position, and
the mean relative thickness of from 20% to 30% of the relative blade length is at least 0.460.

10. The method as claimed in claim 8 wherein:
a structural dimensionless parameter is defined as a definite integral of the relative thickness over a region of a relative blade length, wherein a lower limit of the integral is defined at a position of 20% of the total blade length and the structural dimensionless parameter is evaluated for any desired values of an upper limit, and
the structural dimensionless parameter for an upper limit of 45% of the total blade length is at least 0.1.

11. The method as claimed in claim 10 , wherein the structural dimensionless parameter for the upper limit of 45% of the total blade length is at most 0.12.

12. The method as claimed in claim 11 , wherein the structural dimensionless parameter for an upper limit of 80% of the total blade length is at most 0.24.

13. The method as claimed in claim 9 , wherein a mean relative thickness from 20% to 50% of the relative blade length is at least 0.390.

14. The method as claimed in claim 8 , wherein the ratio at the separation point is within a range from 0.42 to 0.46.

15. The rotor blade as claimed in claim 1 , wherein the ratio at the separation point is within a range from 0.42 to 0.46.

16. The rotor blade as claimed in claim 1 , wherein the separation point is located in a region from 27% to 33% of the total blade length.

17. The rotor blade as claimed in claim 3 , wherein a mean relative thickness of from 20% to 50% of the relative blade length is at least 0.390.

18. The rotor blade as claimed in claim 4 , wherein the structural dimensionless parameter for an upper limit of 80% of the total blade length is at least 0.2.

19. The rotor blade as claimed in claim 18 , wherein the structural dimensionless parameter for the upper limit of 80% is at most 0.24.

Assignees

• Wobben Properties Gmbh

Inventors

• Messing Ralf
• Kimilli Mustafa Onur
• Rubner Florian

Classifications

• F03D1/0677

  Longitudinally segmented blades; Connectors therefor · CPC title

• F03D1/0633 Primary

  of the blades · CPC title

• F03D1/0641

  of the section profile of the blades, i.e. aerofoil profile · CPC title

• F03D1/0675 Primary

  of the blades · CPC title

• F05B2230/60

  Assembly methods · CPC title