Wind turbine rotor

Patent metadata

Field	Value
Publication number	US-10125741-B2
Application number	US-201314092792-A
Country	US
Kind code	B2
Filing date	Nov 27, 2013
Priority date	Jun 3, 2011
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A wind turbine rotor comprising a hub (1) from which a plurality of blades (2) project to a radius of at least 50 meters. Each blade comprising a hollow fairing supported by a central spar. Each blade has a thickness t at a radius r; characterized in that when r=0.5 R, t>0.3 T, where R is the radius of the blade and T is the thickness of the blade at the root end. By being thicker for a greater proportion of the blade, the aerodynamic performance of this part of the blade is worse, but this is more than compensated for as it allows better aerodynamic performance where it matters more, namely at the outer part of the blade. It also allows larger blades to be provided.

First claim

What is claimed is:

1. A wind turbine rotor comprising:
a hub; and
a plurality of blades extending from the hub, each blade having a radius (R) of at least 50 meters, each blade comprising a hollow fairing supported by a central spar, the hollow fairing including a pressure side and a suction side extending lengthwise between a leading edge and a trailing edge, the hollow fairing defining a camber line extending between the leading and trailing edges that is equidistant from the pressure and suction sides at each point along the camber line, each blade having a thickness (t) at a given radial station (r) along the blade, the thickness (t) being defined in a plane extending perpendicular to the camber line,
wherein, when r=0.5 R, t>0.4 T, when r=0.4 R, t>0.5 T, and when r=0.25 R, t>0.6, and
where T is a thickness of the blade at a root end of the blade and where the thickness (t) differs between the root end of the blade and radial station r=0.25 R and between radial station r=0.25 R and radial station r=0.5 R by at least 15%.

2. A rotor according to claim 1 , wherein, when r=0.5 R, t>0.5 T.

3. A rotor according to claim 2 , wherein, when r=0.25 R, t>0.8 T.

4. A rotor according to claim 3 , wherein, when r=0.4 R, t>0.7 T.

5. A rotor according to claim 2 , wherein, when r=0.4 R, t 0.7 T.

6. A rotor according to claim 1 , wherein, when r=0.25 R, t>0.7 T.

7. A rotor according to claim 6 , wherein, when r=0.4 R, t>0.6 T.

8. A rotor according to claim 1 , wherein, when r=0.4 R, t>0.6 T.

9. A rotor according to claim 1 , wherein the spar at least partially comprises a glass fibre reinforced epoxy resin laminate along an inner portion of its length and a carbon fibre reinforced epoxy resin laminate along an outer portion of its length.

10. A rotor according to claim 1 , wherein the spar comprises an inner portion having spar caps with fibers extending longitudinally in a principle bending direction, wherein at least part of the spar caps in the inner portion comprise a Young's Modulus in the principle bending direction <50 GPa and a ratio of Young's Modulus/density of <0.027 GPa/kgm −3 , and an outer portion having spar caps with fibers extending longitudinally in the principle bending direction, wherein at least part of the spar caps in the outer portion comprise a Young's Modulus in the principle bending direction of >100 GPa and a ratio of Young's Modulus/density of >0.059 GPa/kgm −3 .

11. A rotor according to claim 1 , wherein the spar comprises at least one shear web running across the thickness of the blade and at least one spar cap at each end of the shear web.

12. A wind turbine rotor comprising:
a hub; and
a plurality of blades extending from the hub, each blade having a radius (R) of at least 50 meters, each blade comprising a hollow fairing supported by a central spar, the hollow fairing including a pressure side and a suction side extending lengthwise between a leading edge and a trailing edge, the hollow fairing defining a camber line extending between the leading and trailing edges that is equidistant from the pressure and suction sides at each point along the camber line, each blade having a thickness (t) at a given radial station (r) along the blade, the thickness (t) being defined in a plane extending perpendicular to the camber line,
wherein, when r=0.5 R, t>0.5 T, when r=0.4 R, t>0.6 T, and when r=0.25 R, t>0.7 T, and
where T is a thickness of the blade at a root end of the blade and where the thickness (t) differs between the root end of the blade and radial station r=0.25 R and between radial station r=0.25 R and radial station r=0.5 R by at least 15%.

13. A rotor according to claim 12 , wherein, when r=0.4 R, t>0.7 T.

14. A rotor according to claim 12 , wherein, when r=0.25 R, t>0.8 T.

15. A rotor according to claim 12 , wherein the spar at least partially comprises a glass fibre reinforced epoxy resin laminate along an inner portion of its length and a carbon fibre reinforced epoxy resin laminate along an outer portion of its length.

16. A rotor according to claim 12 , wherein the spar comprises an inner portion having spar caps with fibers extending longitudinally in a principle bending direction, wherein at least part of the spar caps in the inner portion comprise a Young's Modulus in the principle bending direction <50 GPa and a ratio of Young's Modulus/density of 0.027 GPa/kgm −3 and an outer portion having spar caps with fibers extending longitudinally in the principle bending direction, wherein at least part of the spar caps in the outer portion comprise a Young's Modulus in the principle bending direction of >100 GPa and a ratio of Young's Modulus/density of >0.059 GPa/kgm −3 .

17. A rotor according to claim 12 , wherein the spar comprises at least one shear web running across the thickness of the blade and at least one spar cap at each end of the shear web.

Assignees

• Blade Dynamics Ltd

Inventors

• Hayden Paul Trevor
• Whiley David Anthony

Classifications

• F03D1/0675

  of the blades · CPC title

• F05B2280/2006

  Carbon, e.g. graphite · CPC title

• F05B2280/5001

  Elasticity · CPC title

• F05B2280/6003

  Composites; e.g. fibre-reinforced · CPC title

• F05B2240/301

  Cross-section characteristics · CPC title