Propulsion system for an aircraft

Patent metadata

Field	Value
Publication number	US-11427340-B2
Application number	US-202016891316-A
Country	US
Kind code	B2
Filing date	Jun 3, 2020
Priority date	Jun 12, 2017
Publication date	Aug 30, 2022
Grant date	Aug 30, 2022

Abstract

A hybrid-electric propulsion system for an aircraft is provided herein that can include a propulsor and a turbomachine comprising a high pressure turbine drivingly coupled to a high pressure compressor through a high pressure spool. An auxiliary power unit can be operably coupled with a starter motor. An electrical system can comprise a first electric machine coupled to the turbomachine. The first electric machine can be separate from the starter motor. A controller can be configured to provide electrical power from an electric power source to the first electric machine to drive the first electric machine to start, or assist with starting, the turbomachine.

First claim

What is claimed is:

1. A hybrid-electric propulsion system for an aircraft, the system comprising:
a propulsor;
a turbomachine comprising a high pressure system including a high pressure turbine drivingly coupled to a high pressure compressor through a high pressure spool;
an auxiliary power unit operably coupled with a starter motor;
an electrical system comprising a first electric machine coupled to the turbomachine, the first electric machine separate from the starter motor; and
a controller configured to provide electrical power from an electric power source to the first electric machine to drive the first electric machine to start, or assist with starting, the turbomachine to at least partially prevent a drop in an acceleration of the high pressure system of the turbomachine when the starter motor is deactivated.

2. The hybrid-electric propulsion system of claim 1 , further comprising:
an electric energy storage unit electrically connectable to the first electric machine.

3. The hybrid-electric propulsion system of claim 2 , further comprising:
a second electric machine coupled to the propulsor for driving the propulsor to provide a propulsive benefit for the aircraft, wherein the second propulsor is electrically coupled with the electric energy storage unit.

4. The hybrid-electric propulsion system of claim 2 , wherein the controller is further configured to extract electrical power from the first electric machine during operation of the turbomachine, wherein the electric energy storage unit is configured to store at least about fifty kilowatt-hours of electrical power, and wherein the first electric machine is configured to generate at least about fifty kilowatts during operation of the turbomachine.

5. The hybrid-electric propulsion system of claim 2 , wherein the controller is further configured to receive data indicative of a core speed acceleration value and provide electrical power from the electric energy storage unit to the first electric machine to drive the first electric machine and rotate the high pressure system of the turbomachine in response to the received data indicative of the core speed acceleration value being below a desired core speed acceleration threshold for a startup.

6. The hybrid-electric propulsion system of claim 1 , wherein the turbomachine is configured as part of a turbofan engine, and wherein the propulsor is configured as part of an electric propulsor assembly.

7. The hybrid-electric propulsion system of claim 1 , wherein the high pressure turbine and the high pressure compressor at least partially define a core air flowpath, and wherein the first electric machine is positioned inward of the core air flowpath.

8. A method for starting a turbomachine of a hybrid-electric propulsion system of an aircraft, the hybrid-electric propulsion system comprising a propulsor, a turbomachine, and an electrical system, the electrical system comprising a first electric machine coupled to a high pressure system of the turbomachine, the method comprising:
receiving, by one or more computing devices, an engine start command;
determining whether an exhaust gas temperature is above an exhaust gas temperature threshold;
providing, by the one or more computing devices, electrical power to the first electric machine to drive the first electric machine and rotate a high pressure system of the turbomachine to at least a minimum threshold speed to provide additional air flow therethrough to reduce the exhaust gas temperature, the electric machine operated independently of a starter motor; and
initiating, by the one or more computing devices, an igniting of a combustor of a combustion section of the turbomachine once the high pressure system of the turbomachine is rotating at least at the minimum threshold speed.

9. The method of claim 8 , further comprising:
providing, by the one or more computing devices, electrical power to a second electric machine to drive the propulsor and provide a propulsive benefit for the aircraft.

10. The method of claim 8 , wherein the engine start command is an engine restart command.

11. The method of claim 10 , wherein providing, by the one or more computing devices, electrical power to the first electric machine comprises providing, by the one or more computing devices, electrical power from an electric energy storage unit to the first electric machine such that the first electric machine rotates the high pressure system of the turbomachine solely in combination with an ambient airflow through the turbomachine.

12. The method of claim 8 , further comprising:
driving, by one or more computing devices, a starter motor through an auxiliary power unit; and
activating, by one or more computing devices, the first electric machine with an electric energy storage unit to reduce a start time of the turbomachine and at least partially prevent a drop in an acceleration of the high pressure system of the turbomachine when the starter motor is deactivated.

13. A method for starting a turbomachine of a hybrid-electric propulsion system of an aircraft, the hybrid-electric propulsion system comprising a propulsor, a turbomachine, and an electrical system, the electrical system comprising a first electric machine coupled to a high pressure system of the turbomachine, the method comprising:
receiving, by one or more computing devices, an engine start command;
receiving, by the one or more computing devices, data indicative of a core speed acceleration value;
determining, by the one or more computing devices, whether the core speed acceleration value is below a core speed acceleration threshold for startup; and
providing, by the one or more computing devices, electrical power to the first electric machine from an electric energy storage unit to drive the first electric machine and rotate the high pressure system of the turbomachine in response to the received data indicative of the core speed acceleration value being below a desired core speed acceleration threshold for startup when the starter motor shuts off.

14. The method of claim 13 , further comprising:
initiating, by the one or more computing devices, an igniting of a combustor of a combustion section of the turbomachine when the core speed acceleration threshold is exceeded.

15. The method of claim 14 , wherein initiating, by the one or more computing devices, the igniting of the combustor of a combustion section of the turbomachine when the core speed acceleration threshold is exceeded occurs after an engine lightoff.

16. The method of claim 13 , wherein the first electric machine provides power to the turbomachine independently of a starter motor.

17. The method of claim 13 , further comprising:
rotating a fuel pump with the high pressure system of the turbomachine.

18. The method of claim 13 , further comprising:
providing, by the one or more computing devices, electrical power to a second electric machine to drive the propulsor and provide a propulsive benefit for the aircraft.

Assignees

• Gen Electric

Inventors

• Hon Robert Charles
• Gansler Michael Thomas

Classifications

• B64D35/025

  of parallel type · CPC title

• B64D35/024

  of series type · CPC title

• B64D31/18

  for hybrid-electric power plants · CPC title

• B64D27/357

  using batteries · CPC title

• B64D27/33

  Hybrid electric aircraft · CPC title