Series battery start controller

Patent metadata

Field	Value
Publication number	US-9488109-B2
Application number	US-201514877409-A
Country	US
Kind code	B2
Filing date	Oct 7, 2015
Priority date	Mar 11, 2013
Publication date	Nov 8, 2016
Grant date	Nov 8, 2016

Abstract

A series battery start controller for starting an aircraft turbine engine and method thereof is provided, wherein the battery series start controller connects two batteries in series when an aircraft engine starter is engaged to provide a higher voltage to start the aircraft engine and to provide adequate operational voltage to aircraft engine instruments and other aircraft electrical systems, and wherein the battery series start controller reconnects the batteries in parallel when the electrical load drawn by the starting aircraft engine decreases and the supplied voltage to the aircraft rises to a predetermined threshold.

First claim

What is claimed is:

1. An apparatus, comprising:
a series switching logic;
a relay control switch electrically coupled to the series switching logic; and
a series-parallel relay electrically coupled to the relay control switch, wherein the series-parallel relay is configured to selectively configure a plurality of batteries between a series and parallel connection; and
wherein the series switching logic comprises a bipolar junction transistor, an emitter of the bipolar junction transistor is electrically coupled to an engine start input, a base of the bipolar junction transistor is electrically coupled to an external power input, and a collector of the bipolar junction transistor is electrically coupled to a first terminal of a first resistor.

2. The apparatus of claim 1 , further comprising a cutoff switch, wherein the cutoff switch is electrically coupled to the relay control switch and series switching logic, and wherein the cutoff switch is electrically coupled to a battery relay input.

3. The apparatus of claim 2 , further comprising a kill switch, wherein the kill switch is electrically coupled to the cutoff switch and the battery relay input.

4. The apparatus of claim 2 , wherein the relay control switch comprises a transistor, wherein a gate of the transistor is electrically coupled to a second terminal of the first resistor, wherein a source of the transistor is electrically coupled to a common ground, and wherein a drain of the transistor is electrically coupled to the series-parallel relay.

5. The apparatus of claim 4 , wherein the cutoff switch comprises a first silicon-controlled rectifier and a first voltage reference diode, wherein an anode of the first silicon-controlled rectifier is electrically coupled to the second terminal of the first resistor, wherein a cathode of the first silicon-controlled rectifier is electrically coupled to the common ground, wherein a gate of the first silicon-controlled rectifier is electrically coupled to an anode of the first voltage reference diode, to common ground through a second resistor, and to common ground through a first capacitor, and wherein an anode of the first voltage reference diode is electrically coupled to the battery relay input.

6. The apparatus of claim 5 , further comprising a kill switch electrically coupled to the cutoff switch and the battery relay input, wherein the kill switch comprises a second silicon-controlled rectifier and a second voltage reference diode, wherein an anode of the second silicon-controlled rectifier is electrically coupled to the battery relay input through a third resistor, wherein a cathode of the second silicon-controlled rectifier is electrically coupled to the common ground, wherein a gate of the second silicon-controlled rectifier is electrically coupled to an anode of the second voltage reference diode, to common ground through a fourth resistor, and to common ground through a second capacitor, and wherein an anode of the second voltage reference diode is electrically coupled to the anode of the second silicon-controlled rectifier.

7. The apparatus of claim 1 , wherein the external power input comprises a generator input.

8. The apparatus of claim 1 , further comprising a fuselage and an engine, wherein the plurality of batteries are electrically coupled to the fuselage and the engine.

9. A method of starting an engine, comprising:
receiving an input signal from an engine starting device;
switching a first battery and a second battery configuration from a parallel connection to a series connection;
transmitting a voltage from the series connection of the first battery and the second battery to an engine starter;
detecting an operating voltage; and
returning the first battery and the second battery back to the parallel connection when the operating voltage reaches a predetermined cutoff voltage.

10. The method of claim 9 , further comprising:
returning the first battery and the second battery configuration back to the parallel connection when the operating voltage reaches a predetermined kill voltage.

11. The method of claim 10 , wherein the predetermined kill voltage is about thirty four volts.

12. The method of claim 9 , further comprising:
detecting an external power source; and
returning the first battery and the second battery configuration back to the parallel connection when the external power source is detected.

13. The method of claim 9 , further comprising:
detecting an on-board generator; and
returning the first battery and the second battery configuration back to the parallel connection when the on-board generator is detected.

14. The method of claim 9 , wherein the predetermined cutoff voltage is about twenty-nine volts.

15. The method of claim 9 , wherein the engine starting device is an aircraft engine starting device.

16. The method of claim 9 , wherein the predetermined cutoff voltage is a maximum cutoff voltage.

17. An apparatus, comprising:
a series switching logic configured to receive an input signal, wherein when the series switching logic receives the input signal, the series switching logic transmits an output signal; and
a relay control switch configured to receive the output signal from the series switching logic and configured to activate a series-parallel relay, wherein when the output signal from the series switching logic is received, the relay control switch activates the series-parallel relay that configures a first battery and a second battery into a series connection; and
wherein the series switching logic is further configured to detect an external power source, wherein the series switching logic does not transmit the output signal to the relay control switch when the external power source is detected to reconfigure the first battery and the second battery into a parallel connection.

18. The apparatus of claim 17 , wherein the series switching logic is further configured to detect an on-board generator, wherein the series switching logic does not transmit the output signal to the relay control switch when the on-board generator is detected to reconfigure the first battery and the second battery into the parallel connection.

19. The apparatus of claim 17 , further comprising a kill switch, wherein the kill switch is configured to detect an operating voltage, wherein when the operating voltage reaches a predetermined kill voltage, the kill switch prevents the series switching logic from transmitting the output signal, thereby configuring the first battery and the second battery into the parallel connection.

20. The apparatus of claim 19 , wherein the predetermined kill voltage is about thirty-four volts.

21. The apparatus of claim 17 , wherein the input signal is an aircraft engine start signal.

22. The apparatus of claim 17 , wherein the input signal is a turbine engine start signal.

23. The apparatus of claim 17 , further comprising a cutoff switch configured to detect an operating voltage, wherein when the operating voltage reaches a predetermined cutoff voltage, the cutoff switch terminates the output signal from the series switching logic and the first battery and the second battery are then reconfigured into a parallel connection.

24. The apparatus of claim 23 , wherein the predetermined cutoff voltage is about twenty-nine volts.

Assignees

• Bell Helicopter Textron Inc

Inventors

• Sowden Chandler

Classifications

• F05D2270/52

  by electrical means, e.g. relays or switches · CPC title

• H02J1/00

  Circuit arrangements for DC mains or DC distribution networks · CPC title

• F02C7/266 Primary

  Electric (sparking plugs H01T) · CPC title

• F02N11/087

  Details of the switching means in starting circuits, e.g. relays or electronic switches · CPC title

• Y10T307/653

  Cross-Sectional Technologies · mapped topic