Manufacturing of bupivacaine multivesicular liposomes
US-11185506-B1 · Nov 30, 2021 · US
US11426348B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11426348-B2 |
| Application number | US-202217590636-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 1, 2022 |
| Priority date | Jan 22, 2021 |
| Publication date | Aug 30, 2022 |
| Grant date | Aug 30, 2022 |
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Embodiments of the present application relate to compositions of multivesicular liposomes (MVLs) and commercial manufacturing processes for making bupivacaine MVLs.
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What is claimed is: 1. Batches comprising compositions of bupivacaine multivesicular liposomes (MVLs), comprising: bupivacaine residing inside a plurality of internal aqueous chambers of the MVLs separated by lipid membranes, wherein the lipid membranes comprise 1, 2-dierucoylphosphatidylcholine (DEPC), 1, 2-dipalmitoyl-sn-glycero-3 phospho-rac-(1-glycerol) (DPPG), and at least one neutral lipid; and an aqueous medium in which the bupivacaine encapsulated MVLs are suspended; wherein the batches consistently comprise an erucic acid concentration of less than about 109 μg/mL after the compositions are stored at 25° C. for six months. 2. The batches of claim 1 , wherein the batches comprise the erucic acid concentration of about 99 μg/mL or less after the compositions are stored at 25° C. for six months. 3. The batches of claim 1 , wherein the compositions have an initial pH of about 7.0 to about 7.4. 4. The batches of claim 1 , the compositions have a pH of about 6.5 after the compositions are stored at 25° C. for six months. 5. The batches of claim 1 , wherein the at least one neutral lipid of the lipid membranes comprises tricaprylin. 6. The batches of claim 1 , wherein the lipid membranes further comprise cholesterol. 7. The batches of claim 1 , wherein the plurality of internal aqueous chambers of the MVLs has an initial pH of about 5.50. 8. The batches of claim 1 , wherein the bupivacaine concentration in the compositions is from about 11.3 mg/mL to about 17.0 mg/mL. 9. The batches of claim 8 , wherein the bupivacaine concentration in the compositions is about 13.3 mg/mL. 10. The batches of claim 1 , wherein the compositions comprise less than 5% by weight unencapsulated bupivacaine. 11. The batches of claim 1 , wherein the d 50 of the MVLs in the compositions is about 24 μm to about 31 μm. 12. The batches of claim 1 , wherein the percent packed particle volume (% PPV) of the bupivacaine encapsulated MVLs in the compositions is about 35% to 40%. 13. The batches of claim 1 , wherein the internal aqueous chambers of the MVLs comprise lysine, and the encapsulated lysine concentration in the bupivacaine encapsulated MVLs compositions is about 0.03 mg/mL. 14. The batches of claim 1 , wherein the internal aqueous chambers of the MVLs comprise dextrose, and the encapsulated dextrose concentration in the bupivacaine encapsulated MVLs compositions is about 1.25 mg/mL to about 1.32 mg/mL. 15. The batches of claim 1 , wherein the DEPC and DPPG in the compositions are in a mass ratio of about 7:1 to about 10:1. 16. The batches of claim 1 , wherein the bupivacaine is in a salt form. 17. The batches of claim 16 , wherein the bupivacaine is in the form of bupivacaine phosphate. 18. The batches of claim 1 , wherein the aqueous medium comprises a saline solution. 19. A method of treating or ameliorating pain in a subject in need thereof, comprising administering a composition of claim 1 to the subject. 20. The method of claim 19 , wherein the composition has an initial pH of about 7.0 to about 7.4. 21. The method of claim 19 , wherein the composition has a pH of about 6.5 after the composition is stored at 25° C. for six months. 22. The method of claim 19 , wherein the at least one neutral lipid of the lipid membranes comprises tricaprylin. 23. The method of claim 19 , wherein the lipid membranes further comprise cholesterol. 24. The method of claim 19 , wherein the plurality of internal aqueous chambers of the MVLs has an initial pH of about 5.50. 25. The method of claim 19 , wherein the bupivacaine concentration in the composition is from about 11.3 mg/mL to about 17.0 mg/mL. 26. The method of claim 25 , wherein the bupivacaine concentration in the composition is about 13.3 mg/mL. 27. The method of claim 19 , wherein the composition comprises less than 5% by weight unencapsulated bupivacaine. 28. The method of claim 19 , wherein the d 50 of the multivesicular liposomes in the composition is about 24 μm to about 31 μm. 29. The method of claim 19 , wherein the percent packed particle volume (% PPV) of the bupivacaine encapsulated multivesicular liposomes in the composition is about 35% to 40%. 30. The method of claim 19 , wherein the internal aqueous chambers of the MVLs comprise lysine, and the encapsulated lysine concentration in the bupivacaine encapsulated MVLs composition is about 0.03 mg/mL. 31. The method of claim 19 , wherein the administration is via local infiltration to provide local analgesia. 32. The method of claim 19 , wherein the administration is via interscalene brachial plexus nerve block or femoral nerve block to provide regional analgesia. 33. The batches of claim 2 , wherein the compositions have an initial pH of about 7.0 to about 7.4. 34. The batches of claim 2 , wherein the compositions have a pH of about 6.5 after the compositions are stored at 25° C. for six months. 35. The batches of claim 2 , wherein the at least one neutral lipid of the lipid membranes comprises tricaprylin. 36. The batches of claim 2 , wherein the lipid membranes further comprise cholesterol. 37. The batches of claim 2 , wherein the bupivacaine concentration in the compositions is from about 11.3 mg/mL to about 17.0 mg/mL. 38. The batches of claim 37 , wherein the bupivacaine concentration in the compositions is about 13.3 mg/mL. 39. The batches of claim 2 , wherein the compositions comprise less than 5% by weight unencapsulated bupivacaine. 40. The batches of claim 2 , wherein the percent packed particle volume (% PPV) of the bupivacaine encapsulated MVLs in the compositions is about 35% to 40%. 41. The batches of claim 2 , wherein the internal aqueous chambers of the MVLs comprise lysine, and the encapsulated lysine concentration in the bupivacaine encapsulated MVLs compositions is about 0.03 mg/mL. 42. The batches of claim 2 , wherein the internal aqueous chambers of the MVLs comprise dextrose, and the encapsulated dextrose concentration in the bupivacaine encapsulated MVLs compositions is about 1.25 mg/mL to about 1.32 mg/mL. 43. The batches of claim 2 , wherein the DEPC and DPPG in the compositions are in a mass ratio of about 7:1 to about 10:1. 44. The batches of claim 2 , wherein the bupivacaine is in the form of bupivacaine phosphate. 45. The batches of claim 2 , wherein the aqueous medium comprises a saline solution. 46. A method of treating or ameliorating pain in a subject in need thereof, comprising administering a composition of claim 2 to the subject. 47. The method of claim 46 , wherein the composition has an initial pH of about 7.0 to about 7.4. 48. The method of claim 46 , wherein the composition has a pH of about 6.5 after the composition is stored at 25° C. for six months. 49. The method of claim 46 , wherein the at least one neutral lipid of the lipid membranes comprises tricaprylin. 50. The method of claim 46 , wherein the lipid membranes further comprise cholesterol. 51. The method of clai
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