Polymer-based bracket system for metal panels

Patent metadata

Field	Value
Publication number	US-11396757-B2
Application number	US-201916512626-A
Country	US
Kind code	B2
Filing date	Jul 16, 2019
Priority date	Jan 4, 2011
Publication date	Jul 26, 2022
Grant date	Jul 26, 2022

Abstract

A system for supporting exterior panels on a substrate of a building structure. The system has a plurality of polymeric bracket members, and each of the bracket members have at least one anchor section, at least one web section and at least one support section. The polymeric bracket members provide a thermal break from the exterior panel to the substrate of the building structure. A plurality of exterior cladding units are held in place by the bracket members. A plurality of vents are disposed between the panels and the exterior panels, and a plurality of vents are also disposed between the panels and the substrate, thereby forming a ventilation system.

First claim

The invention claimed is:

1. A polymeric bracket member comprising:
a body section having an inner edge and an outer edge, with a distance between the inner edge and the outer edge defining a length, the body section having a first side and a second side opposite the first side;
an anchor section integrally formed with and extending from the inner edge of the body section, the anchor section extending in a first direction above the first side of the body section, and also in a second direction below the second side of the body section, and in a direction opposite of the first direction, the anchor section having an interior side, the interior side being substantially planar; and
a support section integrally formed with and extending from the outer edge of the body section, the support section extending in at least the second direction below the second side of the body section, and including an exterior surface, the exterior surface being substantially planar, and substantially parallel to the interior side of the anchor section, with the support section being configured so as to receive a fastener therethrough wherein a terminal end of at least one of the anchor section and the support section terminates in a taper reducing a thickness thereof.

2. The polymeric bracket member of claim 1 wherein:
the body section includes a body thickness, the anchor section includes an anchor thickness and the support section includes a support thickness,
wherein the support thickness is greater than that of the body thickness and the support thickness is greater than that of the anchor thickness.

3. The polymeric bracket member of claim 2 wherein:
the body thickness is equal to the anchor thickness.

4. The polymeric bracket member of claim 2 wherein the polymeric bracket member comprises a pultruded member formed from a plurality of glass fibers within a polymeric mix.

5. The polymeric bracket member of claim 4 wherein an R-value of the polymeric bracket is between R.2 and R8 per inch.

6. The polymeric bracket member of claim 2 further defining a cross-sectional configuration and a length, wherein the cross-sectional configuration is substantially uniform across the length.

7. The polymeric bracket member of claim 2 further including a first fastener guide extending along a length of an exterior side of the anchor section and a second fastener guide extending along a length of the exterior surface of the support section, wherein the first fastener guide and the second fastener guide are parallel to each other.

8. The polymeric bracket of claim 7 wherein the first fastener guide is positioned on the exterior side of the anchor section, and the anchor section extends in a first direction above the first side of the body section.

9. The polymeric bracket of claim 7 wherein the first fastener guide and the second fastener guide comprise channels.

10. The polymeric bracket member of claim 9 wherein the channels are substantially uniform in cross section along the length thereof.

11. The polymeric bracket of claim 2 wherein the first fastener guide and the second fastener guide are spaced apart from the body section, while being substantially parallel to a plane defined by the body section.

12. The polymeric bracket member of claim 1 wherein the support section further extends in at least the first direction above the first side of the body section.

13. A polymeric bracket member comprising:
a pultruded elongated member formed from a plurality of glass fibers within a polymeric mix, the pultruded member having a substantially uniform cross-sectional configuration including:
a body section having an inner edge and an outer edge, with a distance between the inner edge and the outer edge defining a length, the body section having a first side and a second side opposite the first side;
an anchor section integrally formed with and extending from the inner edge of the body section, the anchor section extending in a first direction above the first side of the body section, and also in a second direction below the second side of the body section, and in a direction opposite of the first direction, the anchor section having an interior side, the interior side being substantially planar; and
a support section integrally formed with and extending from the outer edge of the body section, the support section extending in at least the second direction below the second side of the body section, and including an exterior surface, the exterior surface being substantially planar, and substantially parallel to the interior side of the anchor section,
wherein, the body section includes a body thickness, the anchor section includes an anchor thickness and the support section includes a support thickness, with the support thickness being greater than that of the body thickness and the support thickness being greater than that of the anchor thickness, and
wherein, a first fastener guide extends along a length of an exterior side of the anchor section and a second fastener guide extends along a length of the exterior surface of the support section, wherein the first fastener guide and the second fastener guide are parallel to each other.

14. The polymeric bracket member of claim 13 wherein:
the body thickness is equal to the anchor thickness.

15. The polymeric bracket member of claim 13 wherein the support section further extends in at least the first direction above the first side of the body section.

16. The polymeric bracket of claim 13 wherein the first fastener guide is positioned on the exterior side of the anchor section extending in a first direction above the first side of the body section.

17. The polymeric bracket of claim 13 wherein the first fastener guide and the second fastener guide comprise channels.

18. The polymeric bracket of claim 13 wherein the first fastener guide and the second fastener guide are spaced apart from the body section, while being substantially parallel to a plane defined by the body section.

19. The polymeric bracket of claim 13 further comprising an insert that is disposed on one of an interior surface of the support section and the exterior surface of the anchor section.

Assignees

• Advanced Arch Products Llc

Inventors

• Krause G Matt

Classifications

• E04F13/12

  of metal {or with an outer layer of metal or enameled metal (E04F13/0864 takes precedence)} · CPC title

• E04F13/0817 Primary

  extending completely through the covering elements · CPC title

• E04F13/0803 Primary

  with load-supporting elongated furring elements between wall and covering elements · CPC title

• E04B1/7645

  with ventilation means for the insulation · CPC title

• E04F13/0875

  having a basic insulating layer and at least one covering layer · CPC title