Motor assembly for driving a pump or rotary device with a low inductance resistor for a matrix converter

Patent metadata

Field	Value
Publication number	US-11394264-B2
Application number	US-202016748680-A
Country	US
Kind code	B2
Filing date	Jan 21, 2020
Priority date	Jan 21, 2020
Publication date	Jul 19, 2022
Grant date	Jul 19, 2022

Abstract

A resistor assembly for a motor drive circuit for an electric motor assembly can have a generally circular shape. The resistor assembly includes a resistor with input and output connectors and a pair of conductor elements extending from the input and output connectors. The pair of conductor elements extend adjacent each other along a curved serpentine path so the resistor has a generally circular outer perimeter and a generally circular inner perimeter. The curved serpentine path of the pair of conductor elements allows current to flow through the pair of conductor elements so that magnetic fields generated by the current flow through the pair of conductor elements cancel each other, thereby providing the resistor with low inductance.

First claim

What is claimed is:

1. A resistor assembly for a motor drive circuit of an electric motor assembly configured to drive a pump, the resistor assembly comprising:
an input connector;
an output connector; and
a pair of conductor elements extending from the input and output connectors and extending adjacent each other along a curved serpentine path so the resistor assembly has a generally circular outer perimeter and a generally circular inner perimeter, the pair of conductor elements and input and output connectors together defining a generally planar resistor,
wherein the curved serpentine path of the pair of conductor elements allows current to flow through the pair of conductor elements so that magnetic fields generated by the current flow through the pair of conductor elements cancel each other, thereby providing the resistor assembly with low inductance.

2. The resistor assembly of claim 1 , wherein the curved serpentine path includes a plurality of oscillating arcuate paths along which the pair of conductor elements extend adjacent each other.

3. The resistor assembly of claim 2 , wherein the curved serpentine path includes an inner serpentine path defined by a plurality of switch back portions alternating with a plurality of generally linear portions along which the pair of conductor elements extend adjacent each other.

4. The resistor assembly of claim 1 , further comprising a case having a generally annular shape with a curved outer wall, a curved inner wall that defines a central opening of the case, and a base wall, a recess defined by and between the curved inner wall, the curved outer wall and the base wall, wherein the pair of conductor elements are configured to be disposed in the recess between the curved inner wall and curved outer wall of the case.

5. The resistor assembly of claim 4 , wherein the case further comprises a cutout defined by a pair of walls extending from the curved outer wall to an end wall proximate the curved inner wall, the input and output connectors configured to extend into the cutout when the pair of conductor elements are housed in the recess.

6. The resistor assembly of claim 4 , further comprising a dielectric material disposed over the pair of conductor elements so that at least a portion of the pair of conductor elements is disposed between the dielectric material and the base wall of the case.

7. The resistor assembly of claim 6 , wherein the dielectric material is a ceramic material.

8. A plate assembly configured for use with an electric motor assembly for driving a pump, the plate assembly comprising:
a hub with a central opening extending from an end wall of the plate assembly and configured to receive an output shaft of the electric motor assembly therethrough, the plate assembly coupleable about the output shaft and having a cavity that houses motor drive electronics; and
a resistor within the cavity, the resistor comprising:
an input connector,
an output connector, and
a pair of conductor elements extending from the input and output connectors and extending adjacent each other along a curved serpentine path so the resistor has a generally circular outer perimeter and a generally circular inner perimeter,

wherein the curved serpentine path of the pair of conductor elements allows current to flow through the pair of conductor elements so that magnetic fields generated by the current flow through the pair of conductor elements cancel each other, thereby providing the resistor with low inductance.

9. The plate assembly of claim 8 , further comprising a case detachable from the plate assembly, the case defining a recess configured to receive at least a portion of the resistor therein.

10. The plate assembly of claim 8 , wherein the resistor is generally planar.

11. The plate assembly of claim 8 , wherein the curved serpentine path includes a plurality of oscillating arcuate paths along which the pair of conductor elements extend adjacent each other.

12. The plate assembly of claim 11 , wherein the curved serpentine path includes an inner serpentine path defined by a plurality of switch back portions alternating with a plurality of generally linear portions along which the pair of conductor elements extend adjacent each other.

13. The plate assembly of claim 8 , further comprising a dielectric material disposed over the resistor so that at least a portion of the resistor is disposed between the dielectric material and the end wall.

14. An electric motor assembly for driving a pump, comprising:
an electric motor having an output shaft that extends along a central axis of the electric motor, the electric motor being operable to rotate the output shaft;
a motor frame that houses the electric motor so that the output shaft protrudes from an end of the motor frame;
a first plate having a hub with a central opening configured to receive the output shaft therethrough, the first plate coupleable about the output shaft and having a cavity configured to house motor drive electronics; and
a resistor assembly within the cavity, the resistor assembly comprising:
a case having a generally annular shape and defining a recess, and
a resistor within the case comprising an input connector, an output connector, and a pair of conductor elements extending from the input and output connectors and extending adjacent each other along a curved serpentine path so the resistor has a generally circular outer perimeter and a generally circular inner perimeter,

wherein the curved serpentine path of the pair of conductor elements allows current to flow through the pair of conductor elements so that magnetic fields generated by the current flow through the pair of conductor elements cancel each other, thereby providing the resistor with low inductance.

15. The assembly of claim 14 , wherein an outer wall of the case has a generally circular shape.

16. The assembly of claim 15 , wherein the case is removably coupleable to the first plate and further comprises a cutout defined by a pair of walls extending from the outer wall to an end wall proximate a curved inner wall of the case, the input and output connectors configured to extend into the cutout when the resistor is housed in the case.

17. The assembly of claim 14 , wherein the curved serpentine path includes a plurality of oscillating arcuate paths along which the pair of conductor elements extend adjacent each other.

18. The assembly of claim 17 , wherein the curved serpentine path includes an inner serpentine path defined by a plurality of switch back portions alternating with a plurality of generally linear portions along which the pair of conductor elements extend adjacent each other.

19. The assembly of claim 14 , further comprising a dielectric material disposed over the resistor so that at least a portion of the resistor is disposed between the dielectric material and the base wall of the case, the dielectric material defining a generally planar front surface of the resistor assembly.

20. The assembly of claim 14 , further comprising a second plate having a central opening configured to receive the output shaft therethrough, the second plate being coupleable about the output shaft proximate to the end of the motor frame between the first plate and the end of the motor frame.

Assignees

• Itt Mfg Enterprises Llc

Inventors

• Williams Dean P
• Empringham Lee
• De Lillo Liliana Vittoria

Classifications

• H01C3/12

  lying in one plane · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K11/0094 Primary

  Structural association with other electrical or electronic devices · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title