Active cooling of a motor having an integrated cooling channel

Patent metadata

Field	Value
Publication number	US-9531239-B2
Application number	US-201314418243-A
Country	US
Kind code	B2
Filing date	Jul 17, 2013
Priority date	Aug 2, 2012
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

A motor, comprising an electronics housing having integrated motor electronics, a stator, and a rotor. The stator comprises a stator bushing and a laminated stator core having motor windings. The stator bushing is arranged axially between the electronics housing and the rotor. The motor according to the invention has an air-conveying element connected to the rotor in a rotationally fixed manner and at least one axially extending passage opening arranged in the stator bushing. The air-conveying element is arranged axially between the stator bushing and the rotor and has a circumferential axial intake opening on the side of the stator bushing. During motor operation, the air-conveying element sucks in an axial volumetric air flow at an external wall of the electronics housing through the intake opening and the passage opening.

First claim

The invention claimed is:

1. A motor comprising:
an electronics housing having:
integrated motor electronics,

a rotor,
and a stator comprising:
a stator bushing; and
a laminated stator core having motor windings, and
wherein the stator bushing is disposed axially between the electronics housing and the rotor, wherein the stator bushing comprises:
an air-conveying element connected with the rotor in torque-proof manner, and
at least one passage opening that runs axially and is disposed in the stator bushing, wherein the air-conveying element is disposed axially between the stator bushing and the rotor and has a circumferential axial intake opening on the side of the stator bushing, and wherein the air-conveying element, during motor operation, draws in an axial air volume stream through the intake opening and the passage opening on an outside wall of the electronics housing.

2. The motor according to claim 1 , wherein the air-conveying element has a passage opening and is connected with the passage opening on the rotor in torque-proof manner.

3. The motor according to claim 2 , wherein the rotor covers the passage opening of the air-conveying element axially on the rotor side.

4. The motor according to claim 1 , wherein the air-conveying element is configured as a radial fan wheel, which draws air in axially at the intake opening, and blows it out radially at a circumferential radial opening.

5. The motor according to claim 1 , wherein the passage opening of the stator bushing is disposed radially at the same height as a region of the outside wall of the electronics housing that is to be cooled.

6. The motor according to claim 1 , wherein the intake opening is disposed radially at the same height as the passage opening of the stator bushing.

7. The motor according to claim 1 , wherein the stator bushing has stator cooling ribs that run radially on the side of the rotor and extend axially.

8. The motor according to claim 1 , wherein a ring-shaped cover disk is disposed on the stator between the air-conveying element and the stator bushing.

9. The motor according to claim 8 , wherein the air-conveying element, during motor operation, radially draws in an axial air volume stream through the intake opening and through a passage opening formed by the cover disk and between the stator cooling ribs, along an outside wall of the stator bushing, at the outer edge of the outside wall of the stator bushing.

10. The motor according to claim 8 , wherein the cover disk is configured in such a manner that it runs radially from an outer edge of the passage opening of the stator bushing all the way to an outer edge of the outside wall of the stator bushing.

11. The motor according to claim 8 , wherein the cover disk is attached to the stator cooling ribs.

12. The motor according to claim 1 , wherein the stator bushing is divided into a base stator bushing and a supporting ring, wherein the supporting ring is attached to the outer circumference of the base stator bushing and forms a circumferential ring around the base stator bushing, and the passage opening of the stator bushing is disposed in the supporting ring.

13. The motor according to claim 1 , wherein the electronics housing has housing cooling ribs on its outside wall, wherein the housing cooling ribs run axially from the face side of the electronics housing all the way to the passage opening of the stator bushing, and end, in terms of height, with the radially outer edge of the passage opening.

14. The motor according to claim 13 , wherein a housing cover radially covers at least a part of the housing cooling ribs.

15. The motor according to claim 14 , wherein the housing cover and the electronics housing or the housing cover and the stator bushing are formed integrally.

Assignees

• Ebm Papst Mulfingen Gmbh & Co Kg

Inventors

• Maschke Matthias
• Reichert Erik
• Schaffert Friedrich
• Sturm Michael
• Wunderlich Astrid

Classifications

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K9/14

  wherein gaseous cooling medium circulates between the machine casing and a surrounding mantle · CPC title

• H02K5/18

  with ribs or fins for improving heat transfer · CPC title

• H02K9/06 Primary

  with fans or impellers driven by the machine shaft · CPC title

• H02K5/22

  Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes · CPC title