Biomass solid fuel

Patent metadata

Field	Value
Publication number	US-11390822-B2
Application number	US-201515514776-A
Country	US
Kind code	B2
Filing date	Oct 7, 2015
Priority date	Oct 7, 2014
Publication date	Jul 19, 2022
Grant date	Jul 19, 2022

Abstract

A biomass solid fuel is provided which, when exposed to rain water, has a reduced COD in discharged water and has low disintegration-property, while suppressing an increase in cost. The present invention relates to a biomass solid fuel obtained by molding pulverized biomass, having a fuel ratio (fixed carbon/volatile matter) of 0.2 to 0.8, dry-basis higher heating value of 4800 to 7000 (kcal/kg), a molar ratio of oxygen O to carbon C (O/C) of 0.1 to 0.7, and a molar ratio of hydrogen H to carbon C (H/C) is 0.8 to 1.3.

First claim

The invention claimed is:

1. A molded-then-torrefied biomass solid fuel obtained by a method comprising a molding step of molding pulverized biomass into unheated biomass blocks and then a torrefying step of torrefying the unheated biomass blocks in a furnace, wherein the molded-then-torrefied biomass solid fuel has a fuel ratio (fixed carbon / volatile matter) of 0.2 to 0.8, dry-basis higher heating value of 4800 to 7000 (kcal/kg), a molar ratio of oxygen O to carbon C (O/C) of 0.1 to 0.7, and a molar ratio of hydrogen H to carbon C (H/C) of 0.8 to 1.3, and a chemical oxygen demand (COD) of 3000 ppm or less, and the molded-then-torrefied biomass solid fuel consists of substances derived from a raw material of the pulverized biomass, and wherein bonding or adhesion of the molded-then-torrefied biomass solid fuel is maintained after immersion in water.

2. The molded-then-torrefied biomass solid fuel according to claim 1 , having BET specific surface area of 0.15 m 2 /g to 0.8 m 2 /g.

3. The molded-then-torrefied biomass solid fuel according to claim 1 , wherein a torrefying temperature in the torrefying step is 150° C. to 400° C.

4. The molded-then-torrefied biomass solid fuel according to claim 1 , wherein a torrefying temperature in the torrefying step is 200° C. to 350° C.

5. The molded-then-torrefied biomass solid fuel according to claim 1 , which is wood-based and/or herbaceous-based and contains no binder.

6. The molded-then-torrefied biomass solid fuel according to claim 1 , wherein B/A=0.7 to 1 is satisfied, wherein A is a bulk density of the unheated biomass blocks and B is a bulk density of the molded-then-torrefied biomass solid fuel.

7. The molded-then-torrefied biomass solid fuel according to claim 1 , having a Hardgrove grindability index (HGI) of 15 or more and 60 or less.

8. The molded-then-torrefied biomass solid fuel according to claim 1 , wherein the molded-then-torrefied biomass solid fuel develops formation of solid cross linkage whereby bonding or adhesion of the molded-then-torrefied biomass solid fuel is maintained after immersion in water.

9. The molded-then-torrefied biomass solid fuel according to claim 1 , wherein the raw material of the pulverized biomass comprises at least one selected from the group consisting of douglas fir, hemlock, cedar, cypress, European red pine, almond old tree, almond shell, acacia xylem part, acacia bark, walnut shell, sago palm, EFB (empty fruit bunch that is a residue of palm oil processing), meranti and rubber tree.

10. The molded-then-torrefied biomass solid fuel according to claim 1 , having COD (chemical oxygen demand) of 42 ppm or more.

11. The molded-then-torrefied biomass solid fuel according to claim 1 , having an equilibrium moisture content after immersion in water of 15 to 65 wt%.

12. The molded-then-torrefied biomass solid fuel according to claim 11 , wherein B/A=0.7 to 1 is satisfied, wherein A is a bulk density of the unheated biomass blocks and B is a bulk density of the molded-then-torrefied biomass solid fuel.

13. The molded-then-torrefied biomass solid fuel according to claim 12 , having a Hardgrove grindability index (HGI) of 15 or more and 60 or less.

14. A method of manufacturing a molded-then-torrefied biomass solid fuel, comprising:
a molding step of molding pulverized biomass into unheated biomass blocks, and
a torrefying step of torrefying the unheated biomass blocks in a furnace to obtain a torrefied solid product, the torrefied solid product being used as the biomass solid fuel; wherein
torrefying temperature in the torrefying step is 150° C. to 400° C., and
the molded-then-torrefied biomass solid fuel has fuel ratio (fixed carbon / volatile matter) of 0.2 to 0.8, dry-basis higher heating value of 4800 to 7000 (kcal/kg), a molar ratio of oxygen O to carbon C (O/C) of 0.1 to 0.7, and a molar ratio of hydrogen H to carbon C (H/C) of 0.8 to 1.3, and
bonding or adhesion of the molded-then-torrefied biomass solid fuel is maintained after immersion in water, and a chemical oxygen demand (COD) of the molded-then-torrefied biomass solid fuel is 3000 ppm or less, and
the molded-then-torrefied biomass solid fuel consists of substances derived from a raw material of the pulverized biomass.

15. The method of manufacturing a molded-then-torrefied biomass solid fuel according to claim 14 , wherein H2/H1=1.1 to 2.5 is satisfied, wherein H1 is a HGI (Hardgrove grindability index) of the unheated biomass blocks and H2 is a HGI of the torrefied solid product.

16. The method of manufacturing a molded-then-torrefied biomass solid fuel according to claim 14 , wherein a torrefying temperature in the torrefying step is 200° C. to 350° C.

17. The method of manufacturing a molded-then-torrefied biomass solid fuel according to claim 14 , wherein in the molding step, the biomass is wood-based and/or herbaceous-based, and in the molded unheated biomass blocks contain no binder.

18. The method of manufacturing a molded-then-torrefied biomass solid fuel according to claim 14 , wherein the raw material of the pulverized biomass comprises at least one selected from the group consisting of a mixture of douglas fir, hemlock, cedar, and cypress; European red pine; almond old tree; a mixture of almond shell and almond old tree; acacia xylem part; acacia bark, a mixture of almond shell and walnut shell; sago palm; EFB (empty fruit bunch), meranti; and rubber tree.

19. The method of manufacturing a molded-then-torrefied biomass solid fuel according to claim 14 , wherein B/A=0.7 to 1 is satisfied, wherein A is a bulk density of the unheated biomass blocks and B is a bulk density of the torrefied solid product.

20. The method of manufacturing a molded-then-torrefied biomass solid fuel according to claim 19 , wherein the molded-then-torrefied biomass solid fuel has an equilibrium moisture content after immersion in water of 15 to 65 wt%.

21. A molded-then-torrefied biomass solid fuel obtained by a method comprising a molding step of molding pulverized biomass into unheated biomass blocks and then a torrefying step of torrefying the unheated biomass blocks in a furnace, wherein the biomass solid fuel has a fuel ratio (fixed carbon / volatile matter) of 0.2 to 0.8, dry-basis higher heating value of 4800 to 7000 (kcal/kg), a molar ratio of oxygen O to carbon C (O/C) of 0.1 to 0.7, and a molar ratio of hydrogen H to carbon C (H/C) of 0.8 to 1.3, wherein bonding or adhesion of the molded-then-torrefied biomass solid fuel is maintained after immersion in water, wherein at least one condition selected from the group consisting of the following conditions (a1) to (f1) is satisfied :
condition (a1): a raw material of the pulverized biomass particles is a mixture of douglas fir, hemlock, cedar and cypress and the molded-then-torrefied biomass solid fuel has COD of 1000 ppm or less;
condition (b1): a raw material of the pulverized biomass particles is European red pine and the molded-then-torrefied biomass solid fuel has COD of 900 ppm or less;
condition (c1): a raw material of the pulverized biomass particles is almond old tree and the molded-then-torrefied biomass solid fuel has COD of 2100 ppm or less;
condition (d1): a raw material of the pulverized biomass particles is a mixture of almond shell and almond old tree and the molded-then-torrefied biomass solid fuel has COD of 2500 ppm or less;
condition (e1): a raw material of the pulverized biomass particles is acacia xylem part and the molded-then-torrefied biomass solid fuel has COD of 950 ppm or less;
condition (

Assignees

• Ube Industries

Inventors

• Hayashi Shigeya
• Amano Hiroshi
• Ooi Nobuyuki
• Hiraiwa Yuusuke

Classifications

• Y02E50/30

  Fuel from waste, e.g. synthetic alcohol or diesel · CPC title

• Y02E50/10

  Biofuels, e.g. bio-diesel · CPC title

• C10L5/28

  Heating the {shaped fuels, e.g.} briquettes; Coking the binders · CPC title

• C10L5/445

  Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues · CPC title

• C10L5/363

  Pellets or granulates · CPC title