Methods for decarbonizing coking ovens, and associated systems and devices

Patent metadata

Field	Value
Publication number	US-11359146-B2
Application number	US-202016845530-A
Country	US
Kind code	B2
Filing date	Apr 10, 2020
Priority date	Dec 31, 2013
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

The present technology is generally directed to methods of decarbonizing coking ovens, and associated systems and devices. In some embodiments, a method of operating and decarbonizing a coking oven can include inserting a charge of coal into the coking oven and heating the coal. The method can further include removing at least a portion of the charge, leaving behind coking deposits in the coking oven. At least a portion of the deposits can be continuously removed from the coking oven. For example, in some embodiments, at least a portion of the deposits can be removed each time a new charge of coal is inserted in the coking oven.

First claim

We claim:

1. A coking system, comprising:
a coke oven comprising a plurality of interior surfaces including a floor, a crown, and opposing sidewalls between the floor and the crown;
a pushing ram configured to push a charge of coke from the oven; and
a decarbonization system reciprocally movable along a length of the coke oven and configured to remove coking deposits from the coke oven, the decarbonization system comprising a scraper, and a coupler operatively coupled to the scraper and an end portion of the pushing ram, the scraper being biased in a direction away from the coupler such that the scraper is movable relative to the coupler along a vertical axis, wherein, when the pushing ram is in operation, the scraper extends in a direction substantially parallel to a length axis of the coke oven such that a surface of the scraper faces the floor of the coke oven.

2. The system of claim 1 wherein the scraper comprises at least one rounded or beveled edge proximate at least one of the interior surfaces of the coke oven.

3. The system of claim 2 wherein the scraper includes at least one weight coupled thereto.

4. The system of claim 1 wherein the scraper comprises a first scraping portion and a second scraping portion spaced apart from one another to define a gap, the first and second scraping portions being coupled to the pushing ram via respective first and second couplers.

5. The system of claim 4 wherein the first scraping portion is coaxially aligned with the second scraping portion.

6. The system of claim 4 wherein the first and second scraping portions are coupled to one another via a third coupler spanning the gap, the third coupler comprising a deformably resistant material and a plurality of features, wherein, when, the pushing ram is in operation, the plurality of features extend in a direction toward opposing sidewalls of the coke oven.

7. The system of claim 6 wherein the plurality of features intermesh with one another.

8. The system of claim 1 wherein the surface of the scraper includes a first portion extending along a first axis, and a second portion extending from the first portion and along a second axis angled relative to the first axis.

9. The system of claim 1 wherein the decarbonization system comprises at least one of steel, a steel alloy, or ceramics.

10. The system of claim 1 wherein the scraper comprises an abrasive.

11. The system of claim 1 wherein the decarbonization system is operatively coupled to a pushing ram head of the pushing ram such that, when the pushing ram is in operation, the scraper is disposed vertically below at least a portion of the pushing ram head.

12. The system of claim 1 wherein the decarbonization system is operatively coupled to a pushing ram arm of the pushing ram such that, when the pushing ram is in operation, the scraper is disposed vertically below at least a portion of the pushing ram head, the pushing ram arm (i) being indirectly or directly coupled to a pushing ram head of the pushing ram, and (ii) extending proximally from the pushing ram head.

13. The system of claim 1 wherein the vertical axis is parallel to a height axis of the coke oven, and wherein, when the pushing ram is in operation, the scraper substantially follows a contour of at least one of the interior surfaces of the coke oven.

14. The system of claim 1 wherein the scraper is a first scraper, the decarbonization system further comprising a second scraper such that, when the pushing ram is in operation, the second scraper extends upwardly from the decarbonization system to substantially follow a contour of the crown of the coke oven.

15. The system of claim 1 wherein the scraper is a first scraper, the decarbonization system further comprising a second scraper such that, when the pushing ram is in operation, the second scraper extends outwardly from the decarbonization system to substantially follow a contour of one of the opposing sidewalls of the coke oven.

16. An apparatus for removing unwanted deposits from a coke oven, comprising:
a pushing ram configured to push a charge of coke from a coke oven that comprises a plurality of interior surfaces including a floor, a crown, and opposing sidewalls between the floor and the crown; and
a decarbonization system movable along a length of the coke oven from a coal inlet end toward a coke outlet end, the decarbonization system comprising a scraper, and a coupler operatively coupled to the scraper and the pushing ram, the scraper being biased in a direction away from the coupler, wherein, when the pushing ram is in operation, the scraper extends in a direction substantially parallel to a length axis of the coke oven such that a surface of the scraper faces the floor of the coke oven.

17. The apparatus of claim 16 wherein the scraper comprises a first scraping portion and a second scraping portion spaced apart from one another, the first and second scraping portions being coupled to the pushing ram via respective first and second couplers.

18. The apparatus claim 17 wherein the first scraping portion is coaxially aligned with the second scraping portion.

19. The apparatus of claim 17 wherein the first and second scraping portions are coupled to one another via a third coupler, the third coupler comprising a deformably resistant material and a plurality of features, wherein, when the pushing ram is in operation, the plurality of features extend between the first and second scraping portions in a direction toward opposing sidewalls of the coke oven.

20. The apparatus of claim 19 wherein the plurality of features intermesh with one another.

21. The apparatus of claim 16 wherein the surface of the scraper includes a first portion extending along a first axis, and a second portion extending from the first portion and along a second axis angled relative to the first axis.

22. The apparatus of claim 16 wherein the decarbonization system is operatively coupled to a pushing ram head of the pushing ram such that, when the pushing ram is in operation, the scraper is disposed vertically below at least a portion of the pushing ram head.

23. The apparatus of claim 16 wherein the decarbonization system is operatively coupled to a pushing ram arm of the pushing ram such that, when the pushing ram is in operation, the scraper is disposed vertically below at least a portion of the pushing ram head, the pushing ram arm extending proximally from a pushing ram head of the pushing ram.

24. The apparatus of claim 16 wherein the scraper is movably coupled to the pushing ram such that, when the pushing ram is in operation, the scraper substantially follows a contour of at least one of the interior surfaces of the coke oven.

25. The apparatus of claim 16 wherein the scraper is a first scraper, the decarbonization system further comprising a second scraper such that, when the pushing ram is in operation, the second scraper extends outwardly from the decarbonization system to substantially follow a contour of one of the interior surfaces of the coke oven.

Assignees

• Suncoke Tech & Development Llc

Inventors

• Quanci John Francis
• Choi Chun Wai
• Ball Mark
• Rodgers Bradley Thomas
• Amadio Tony
• West Gary
• Johnson Dwayne

Classifications

• C10B43/10

  by burning out · CPC title

• C10B43/04 Primary

  by mechanical means · CPC title