Support device for a rotor of a separately excited internal-rotor synchronous machine consisting of a support ring and a star disk

Patent metadata

Field	Value
Publication number	US-11349367-B2
Application number	US-201916964061-A
Country	US
Kind code	B2
Filing date	Oct 15, 2019
Priority date	Nov 14, 2018
Publication date	May 31, 2022
Grant date	May 31, 2022

Abstract

A support device for a rotor of an internal-rotor synchronous machine of a motor vehicle includes a star disk, which is able to be arranged on the laminated core of the rotor between an end side of the laminated core and end windings of the rotor windings, and a support ring for encasing the star disk. The star disk has a ring carrier for arranging on a rotor yoke of the laminated core, supporting teeth, protruding radially from the ring carrier, for arranging on rotor teeth of the laminated core, and collar-type end pieces, protruding axially from ends of the supporting teeth, for arranging on pole shoes of the rotor laminated core. The end pieces of the star disk and the support ring have mutually complementary bayonet joint regions, which are designed to connect the star disk and the support ring in a form-fitting manner.

First claim

What is claimed is:

1. A support device for a rotor of a separately excited internal-rotor synchronous machine of a motor vehicle which is able to be electrically driven, comprising:
a star disk which is able to be disposed on a laminated core of the rotor, between an end side of the laminated core and end windings of rotor windings of the rotor which project on the end side;
a support ring for encasing the star disk, wherein the star disk comprises:
a ring carrier for disposal on a rotor yoke of the laminated core;
supporting teeth which, for disposal on rotor teeth, project radially from the ring carrier, the rotor teeth projecting radially from the rotor yoke and supporting the rotor windings; and
collar-type end pieces which, for disposal on pole shoes that project from the rotor teeth and for absorbing centrifugal forces of the end windings, project axially from ends of the supporting teeth; and wherein
the end pieces and the support ring have mutually complementary bayonet closure regions which are able to be locked to one another by a plug-fitting/rotating movement and which are configured for connecting in a form-fitting manner the star disk and the support ring.

2. The support device according to claim 1 , wherein
the bayonet closure regions in the plug-fitted state are additionally configured for connecting in a force-fitting manner the star disk and the support ring.

3. The support device according to claim 1 , wherein
the bayonet closure regions of the end pieces have in each case at least one longitudinal groove which is disposed on an external side of the respective end piece and at least one transverse groove which is contiguous to the longitudinal groove, and
the bayonet closure regions of the support ring have for each end piece at least one latching cam which is disposed on an internal side of the support ring and which in the plug-fitting movement is able to be pushed in the axial direction along the longitudinal groove and in the rotating movement is able to be pushed in the circumferential direction along the transverse groove.

4. The support device according to claim 3 , wherein
the bayonet closure regions of the end pieces have in each case three longitudinal grooves which run in parallel and one transverse groove which connects the longitudinal grooves, and
the bayonet closure regions of the support ring have for each end piece three latching cams.

5. The support device according to claim 3 , wherein
the bayonet closure regions of the support ring have oblate elevations which are axially contiguous to the latching cams and which configure first mating faces, and
the bayonet closure regions of the end pieces have oblate regions which in the circumferential direction are contiguous to the longitudinal grooves and which configure second mating faces, wherein
the first and the second mating faces upon carrying out the rotating movement are pressed onto one another so as to configure a force-fitting connection between the support ring and the star disk.

6. The support device according to claim 1 , wherein
at least one of the end pieces has a detent up to which the support ring is able to be rotated.

7. The support device according to claim 1 , wherein
the support ring has a cylindrical casing region which extends axially and surrounds the star disk and comprises the bayonet closure regions, and has an annular cover region which from the casing region projects radially inward and at least in regions overlaps an upper side of the star disk that faces away from the end side of the laminated core.

8. The support device according to claim 7 , wherein
an internal contour of the annular cover region is configured as a mating face for pressing onto a rotor shaft which is guided axially through the laminated core.

9. The support device according to claim 1 , wherein
the support ring is configured from a metallic material.

10. The support device according to claim 1 , wherein
the star disk is at least in part formed from plastics material.

11. The support device according to claim 10 , wherein
the bayonet closure regions of the star disk are formed from a metallic material.

12. A rotor for a separately excited internal-rotor synchronous machine of a motor vehicle which is able to be electrically driven, comprising:
a laminated core having an annular rotor yoke, rotor teeth which project radially from the rotor yoke, and pole shoes which project on the rotor teeth;
rotor windings which are wound about the rotor teeth and on axially opposite end sides of the laminated core configure end windings;
at least one support device according to claim 1 , wherein
the star disk is disposed between an end side and the end windings and the support ring radially surrounds the star disk and is connected in a form-fitting manner to the star disk.

13. A separately excited internal-rotor synchronous machine for a motor vehicle, comprising:
a stator which has a laminated core having stator windings; and
a rotor according to claim 12 , which rotor is mounted so as to be able to rotate in a cavity of the laminated core of the stator.

14. A motor vehicle comprising a separately excited internal-rotor synchronous machine according to claim 13 .

Assignees

• Bayerische Motoren Werke Ag

Inventors

• Loos Daniel

Classifications

• H02K7/006 Primary

  Structural association of a motor or generator with the drive train of a motor vehicle · CPC title

• B60Y2200/92

  Hybrid vehicles · CPC title

• H02K1/24

  Rotor cores with salient poles {; Variable reluctance rotors} · CPC title

• B60Y2400/60

  Electric Machines, e.g. motors or generators · CPC title

• B60Y2200/91

  Electric vehicles · CPC title