Battery submodule assembly fixture with multiple actuators

Patent metadata

Field	Value
Publication number	US-11329344-B1
Application number	US-202016920370-A
Country	US
Kind code	B1
Filing date	Jul 2, 2020
Priority date	Jun 22, 2018
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A first holder holds a plurality of layers associated with a battery submodule that is being assembled. A first and second pair of actuators, while the plurality of layers is held by the first holder, extend so that the first and second pair of actuators apply pressure to the plurality of layers. While the first and second pair of actuators are extended and applying pressure to the plurality of layers, the first holder retracts. A second holder holds a container associated with the battery submodule that is being assembled and extends so that the container gradually surrounds the plurality of layers. While the container gradually surrounds the plurality of layers, the first and second pair of actuators sequentially retract.

First claim

The invention claimed is:

1. A system, comprising:
a first holder that is configured to hold a plurality of layers associated with a battery submodule that is being assembled, wherein the first holder includes a first part and a second part configured to move in opposite directions with respect to one another along a first axis;
a first pair of actuators and a second pair of actuators that are configured to, while the plurality of layers is held by the first holder, extend along a second axis perpendicular to the first axis to apply pressure to the plurality of layers, wherein, while the first pair of actuators and the second pair of actuators apply pressure to the plurality of layers, the first holder retracts by moving the first part and the second part away from each other along the first axis; and
a second holder that is configured to hold a container and extend along a third axis perpendicular to the first axis and the second axis so that the container gradually surrounds the plurality of layers while the first pair of actuators and the second pair of actuators sequentially retract.

2. The system recited in claim 1 , wherein:
the first pair of actuators includes a first top actuator and a first bottom actuator;
the second pair of actuators includes a second top actuator and a second bottom actuator; and
the first pair of actuators and the second pair of actuators are configured to extend and retract along a second axis.

3. The system recited in claim 1 , wherein:
the first pair of actuators includes a first top actuator and a first bottom actuator;
the second pair of actuators includes a second top actuator and a second bottom actuator;
the first top actuator and the second top actuator are configured to extend and come into contact with a topmost layer in the plurality of layers; and
the first bottom actuator and the second bottom actuator are configured to extend and come into contact with a bottommost layer in the plurality of layers.

4. The system recited in claim 1 , wherein a last pair of actuators that is last to sequentially retract has tips with a strictly larger surface area compared to other pairs of actuators.

5. The system recited in claim 1 , wherein the first pair of actuators and the second pair of actuators directly contact a top surface and a bottom surface of the plurality of layers to apply pressure to the plurality of layers.

6. The system recited in claim 1 , wherein the first part or the second part of the first holder includes a ledge portion on which the plurality of layers rest while the first holder is holding the plurality of layers.

7. The system recited in claim 1 , wherein a pressure applied by the first pair of actuators or the second pair of actuators is about 5 PSIG to 150 PSIG.

8. The system recited in claim 1 , wherein the second holder is a U-shaped holder with no surface at a top portion and a side portion facing the plurality of layers.

9. The system recited in claim 1 , wherein the second holder is configured to move at a speed of about 0 inch/minute to 100 inches/minute.

10. A method, comprising:
holding a plurality of layers of a battery submodule using a first part and a second part of a first holder, wherein the first part and the second part are configured to move in opposite directions with respect to one another along a first axis;
applying pressure to the plurality of layers using a first pair of actuators and a second pair of actuators along an axis perpendicular to the first axis while the plurality of layers is held by the first holder,
retracting the first holder while the first pair of actuators and the second pair of actuators apply pressure to the plurality of layers, retracting includes:
moving the first part and the second part away from each other along the first axis;

placing a container around the plurality of layers using a second holder holding the container so that the container gradually surrounds the plurality of layers; and
sequentially retracting the first pair of actuators and the second pair of actuators while the container gradually surrounds the plurality of layers.

11. The method recited in claim 10 , wherein:
the first pair of actuators includes a first top actuator and a first bottom actuator;
the second pair of actuators includes a second top actuator and a second bottom actuator; and
the first pair of actuators and the second pair of actuators are configured to extend and retract along the axis perpendicular to the first axis.

12. The method recited in claim 10 , wherein:
the first pair of actuators includes a first top actuator and a first bottom actuator;
the second pair of actuators includes a second top actuator and a second bottom actuator;
the first top actuator and the second top actuator are configured to extend and come into contact with a topmost layer in the plurality of layers; and
the first bottom actuator and the second bottom actuator are configured to extend and come into contact with a bottommost layer in the plurality of layers.

13. The method recited in claim 10 wherein a last pair of actuators that is last to sequentially retract has tips with a strictly larger surface area compared to other pairs of actuators.

14. The method recited in claim 10 , wherein the first pair of actuators and the second pair of actuators directly contact a top surface and a bottom surface of the plurality of layers to apply pressure to the plurality of layers.

15. The method recited in claim 10 , wherein the first part or the second part of the first holder includes a ledge portion on which the plurality of layers rest while the first holder is holding the plurality of layers.

16. The method recited in claim 10 , wherein a pressure applied by the first pair of actuators or the second pair of actuators is about 5 PSIG to 150 PSIG.

17. The method recited in claim 10 , wherein the second holder is a U-shaped holder with no surface at a top portion and a side portion facing the plurality of layers.

18. The method recited in claim 10 , wherein the second holder is configured to move at a speed of about 0 inch/minute to 100 inches/minute.

Assignees

• Wisk Aero Llc

Inventors

• Melack John

Classifications

• H01M50/258 Primary

  Modular batteries; Casings provided with means for assembling · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/0481

  Compression means other than compression means for stacks of electrodes and separators · CPC title

• H01M10/0404 Primary

  Machines for assembling batteries · CPC title