Battery assembly techniques

Patent metadata

Field	Value
Publication number	US-9941542-B1
Application number	US-201715471947-A
Country	US
Kind code	B1
Filing date	Mar 28, 2017
Priority date	Sep 16, 2016
Publication date	Apr 10, 2018
Grant date	Apr 10, 2018

Abstract

Battery assembly techniques and a corresponding system are disclosed. In various embodiments, the battery assembly techniques include compressing battery cells and inserting the battery cells in a can. Battery cells are stacked and then compressed using pneumatic cylinders that exert pressure on a first external layer of the stacked battery cells. A first portion of the stacked battery cells is released from the pneumatic cylinders while a second portion of the battery cells remains compressed. The first portion of the stacked battery cells is inserted in a can. In various embodiments, friction decreasing materials are added to the stacked battery cells to compress the stacked battery cells or ease insertion.

First claim

What is claimed is:

1. A battery assembly method, comprising:
stacking a plurality of battery cells in a stacking fixture to create a stack of battery cells;
compressing the stack of battery cells by exerting pressure on an external layer of the stack of battery cells using a plurality of pneumatic cylinders, wherein the stacking fixture comprises a rectangular prism having one or more openings to allow the plurality of pneumatic cylinders to compress the stack of battery cells within the stacking fixture;
removing the stacking fixture;
inserting a first portion of the compressed stack of battery cells in a can, prior to releasing any of the plurality of pneumatic cylinders, including by advancing the stack of battery cells into the can up to a component comprising a first one or more of the plurality pneumatic cylinders; and
releasing the first portion of the stack of battery cells from the first one or more of the plurality of pneumatic cylinders while a second portion of the stack of battery cells remains compressed by one or more other of the plurality of pneumatic cylinders.

2. The method of claim 1 , wherein the stack of battery cells comprises insulation, conductors, or both insulation and conductors.

3. The method of claim 1 , wherein the stack of battery cells is positioned relative to the can.

4. The method of claim 1 , wherein further portions of the stack of battery cells are inserted until the stack of battery cells are fully inserted in the can.

5. The method of claim 1 , wherein the can is further sealed.

6. The method of claim 1 , wherein a plurality of pneumatic cylinders exert pressure on an additional external layer of the stack of battery cells, compressing the stack of battery cells.

7. The method of claim 1 , wherein alignment of the plurality of battery cells is maintained using the stacking fixture.

8. The method of claim 7 , wherein the stacking fixture comprises a frame or case based on the shape of the plurality of battery cells.

9. The method of claim 1 , wherein the stack of battery cells is advanced towards the can.

10. The method of claim 1 , wherein a cell cover or band comprising a low friction material is added to the stack of battery cells prior to inserting the stack of battery cells in the can.

11. The method of claim 1 , wherein a cell cover or band comprising a low friction material is added to the stack of battery cells prior to inserting the stack of battery cells in the can and removed following insertion of the stack of battery cells in the can.

12. The method of claim 10 , wherein the low friction material is coated in an insulating material.

13. The method of claim 10 , wherein the band compresses the stack of battery cells.

14. The method of claim 1 , wherein a low friction band is wrapped around the stack of battery cells, parallel to a face of the external layer.

Assignees

• Kitty Hawk Corp

Inventors

• Melack John
• Muniz Thomas P
• Murthy Nihal

Classifications

• H01M50/133

  Thickness · CPC title

• H01M50/119

  Metals · CPC title

• H01M6/42

  Grouping of primary cells into batteries (H01M6/40 takes precedence) · CPC title

• H01M10/0404

  Machines for assembling batteries · CPC title

• H01M10/0481 Primary

  Compression means other than compression means for stacks of electrodes and separators · CPC title