Bone anchor assemblies and methods with improved locking

Patent metadata

Field	Value
Publication number	US-11311318-B2
Application number	US-201916452497-A
Country	US
Kind code	B2
Filing date	Jun 25, 2019
Priority date	Mar 14, 2013
Publication date	Apr 26, 2022
Grant date	Apr 26, 2022

Abstract

Various exemplary methods and devices are provided for fixing bone anchors to bone. In general, the methods and devices can allow for a bone anchor to be fixed to a bone at a desired angle to a receiver member. In an exemplary embodiment, a bone anchor assembly is provided that includes a bone anchor configured to engage bone, a receiver member that seats a spherical head of the bone anchor and a spinal fixation element, a compression member seated within the receiver member, proximally of the head of the bone anchor, and a closure mechanism seated within the receiver member, proximally of the compression member. One or more of the receiver member, the compression member, and the closure mechanism can have gripping features thereon configured to secure the bone anchor and/or the spinal fixation element within the receiver member, thereby reducing a risk of slippage of the bone anchor and/or the spinal fixation element with respect to the receiver member.

First claim

What is claimed is:

1. A bone anchor assembly, comprising:
a bone anchor having a proximal head portion and a distal shank portion;
a receiver member having a polyaxial seat formed therein for polyaxially seating the head portion of the bone anchor;
a compression member configured to be disposed within the receiver member;
wherein the compression member has a distal end including a first inner portion that is a planar surface oriented substantially perpendicularly to a central longitudinal axis of the compression member and a second outer portion that extends at an angle to the first inner portion;
wherein the first inner portion abuts against the proximal head portion of the bone anchor and the second outer portion forms a distally-extending skirt around an entire outer perimeter of the compression member such that the skirt extends around an entire circumference of the head portion of the bone anchor and extends distally beyond a proximal-most end of the head portion of the bone anchor when the compression member and the bone anchor are disposed within the receiver member and such that the skirt does not contact the bone anchor when the distal shank portion of the bone anchor is oriented at less than a threshold angle with respect to the central longitudinal axis of the compression member.

2. The bone anchor assembly of claim 1 , further comprising a closure mechanism matable with the receiver member to lock the bone anchor within the receiver member, wherein the closure mechanism comprises at least one threaded member.

3. The bone anchor assembly of claim 1 , further comprising a closure mechanism matable with the receiver member to lock the bone anchor within the receiver member, wherein, when a distal end of the closure mechanism is seated in the proximal end of the compression member, the compression member is freely rotatable but does not move radially inward and outward unless a force greater than a threshold force is applied thereto.

4. The bone anchor assembly of claim 1 , further comprising a closure mechanism matable with the receiver member to lock the bone anchor within the receiver member, wherein the proximal end of the compression member has a convex shape that corresponds to a concave shape of a distal end of the closure mechanism.

5. The bone anchor assembly of claim 1 , wherein a proximal end of the compression member has a height that decreases radially outward.

6. The bone anchor assembly of claim 1 , wherein the skirt extends distally beyond the proximal-most end of the head portion of the bone anchor by a same distance around the entire circumference of the head portion of the bone anchor.

7. The bone anchor assembly of claim 1 , wherein the compression member is configured to be disposed within the receiver member proximal to the polyaxial seat.

8. The bone anchor assembly of claim 1 , further comprising an expandable clip seated within a groove formed in the receiver member, the expandable clip being configured to apply a frictional drag force to the head portion of the bone anchor.

9. The bone anchor assembly of claim 1 , comprising:
a closure mechanism having
an outer member having outer threads configured to threadably mate with threads formed in the receiver member to thereby lock the proximal head of the bone anchor with respect to the receiver member, and having a central opening with inner threads formed therein, and
an inner member having outer threads formed therearound for threadably mating with the inner threads formed in the outer member, the inner member being configured to lock a spinal fixation element within the receiver member,
wherein at least one of the outer threads on the inner member and the inner threads on the outer member are configured to provide an interference fit when the inner member is threadably mated to the outer member.

10. The bone anchor assembly of claim 9 , wherein at least a portion of the outer threads on the inner member have a pitch that is different from a pitch of the inner threads on the outer member.

11. The bone anchor assembly of claim 9 , wherein at least one of the outer threads on the inner member and the inner threads on the outer member includes a mechanical deformation formed thereon and configured to create the interference fit when the inner and outer members are threadably mated.

12. The bone anchor assembly of claim 11 , wherein the mechanical deformation comprises a surface protrusion formed on at least one of the outer threads on the inner member and the inner threads on the outer member and configured to extend into a surface of an adjacent thread.

13. The bone anchor assembly of claim 9 , further comprising an expandable clip seated within a groove formed in the receiver member, the expandable clip being configured to apply a frictional drag force to the head portion of the bone anchor.

14. A bone anchor assembly, comprising:
a bone anchor having a proximal head portion and a distal shank portion;
a receiver member having a polyaxial seat formed therein for polyaxially seating the head portion of the bone anchor;
a compression member configured to be disposed within the receiver member;
wherein the compression member has a distal end including a first inner portion that is a planar surface and a second outer portion orientated at an oblique angle to the first inner portion and extending away from a central longitudinal axis of the compression member in a distal direction,
wherein the first inner portion is configured to abut against the proximal head portion of the bone anchor and the second outer portion forms a distally-extending skirt around an entire outer perimeter of the compression member that does not contact the bone anchor when the distal shank of the bone anchor is oriented at less than a threshold angle with respect to a central longitudinal axis of the compression member.

15. The bone anchor assembly of claim 14 , comprising a closure mechanism threadably matable with the receiver member to lock the bone anchor within the receiver member.

16. The bone anchor assembly of claim 15 , wherein the compression member is configured to be disposed within the receiver member between the bone anchor and the closure mechanism.

Assignees

• Depuy Synthes Products Inc

Inventors

• Spratt Frank
• Cormier Philip A
• Quintanilha Ernest
• Dziedzic Sara
• Pavento Nicholas
• SHAW Derek
• Chandanson Thibault

Classifications

• A61B2090/037

  with a frangible part, e.g. by reduced diameter · CPC title

• A61B17/7037

  wherein pivoting is blocked when the rod is clamped · CPC title

• A61B17/8685

  comprising multiple separate parts · CPC title

• A61B17/7035 Primary

  Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other · CPC title