Adapter assembly with gimbal for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof

Patent metadata

Field	Value
Publication number	US-11298114-B2
Application number	US-201916295391-A
Country	US
Kind code	B2
Filing date	Mar 7, 2019
Priority date	Apr 10, 2015
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

The present disclosure relates to adapter assemblies for use with and to electrically and mechanically interconnect electromechanical surgical devices and surgical loading units, and to surgical systems including handheld electromechanical surgical devices and adapter assemblies for connecting surgical loading units to the handheld electromechanical surgical devices.

First claim

What is claimed is:

1. An adapter assembly for selectively interconnecting a surgical device and a surgical loading unit, the adapter assembly comprising:
a housing;
an outer tube extending distally from the housing along a longitudinal axis;
a firing assembly supported within the housing and the outer tube, the firing assembly including:
a proximal firing shaft;
a central tube intersecting the proximal firing shaft at a proximal universal joint, the central tube movable relative to the proximal firing shaft about the proximal universal joint; and
a distal firing shaft intersecting the central tube at a distal universal joint, the distal firing shaft movable relative to the central tube about the distal universal joint; and

an articulation assembly including a gimbal supported in a distal end portion of the outer tube, the gimbal defining a gimbal bore therethrough configured and adapted to receive the distal universal joint such that the gimbal is disposed around the distal universal joint.

2. The adapter assembly of claim 1 , wherein the proximal firing shaft includes opposed distal tabs that form a first hinge of the proximal universal joint and the central tube includes opposed proximal tabs that form a second hinge of the proximal universal joint, the first and second hinges of the proximal universal joint interconnected by a proximal bearing assembly.

3. The adapter assembly of claim 2 , wherein the first and second hinges of the proximal universal joint are pivotable about the proximal bearing assembly independently of each other and are rotatable together.

4. The adapter assembly of claim 2 , wherein each of the opposed distal tabs of the proximal firing shaft and the opposed proximal tabs of the central tube includes an inner arcuate surface, and wherein the proximal bearing assembly has a plurality of outer arcuate surfaces, each outer arcuate surface disposed in one of the inner arcuate surfaces of the proximal firing shaft or the central tube.

5. The adapter assembly of claim 4 , wherein the proximal bearing assembly includes a ring-shaped body defining the plurality of outer arcuate surfaces.

6. The adapter assembly of claim 4 , wherein the proximal bearing assembly includes a plurality of ball bearing welded together and defining an opening therethrough, the plurality of ball bearings defining the plurality of outer arcuate surfaces.

7. The adapter assembly of claim 1 , wherein the central tube includes opposed distal tabs that form a first hinge of the distal universal joint and the distal firing shaft includes opposed proximal tabs that form a second hinge of the distal universal joint, the first and second hinges of the distal universal joint interconnected by a distal bearing assembly.

8. The adapter assembly of claim 7 , wherein the first and second hinges of the distal universal joint are pivotable about the distal bearing assembly independently of each other and are rotatable together.

9. The adapter assembly of claim 7 , wherein each of the opposed distal tabs of the central tube and the opposed proximal tabs of the distal firing shaft includes an inner arcuate surface, and wherein the distal bearing assembly has a plurality of outer arcuate surfaces, each outer arcuate surface disposed in one of the inner arcuate surfaces of the central tube or the distal firing shaft.

10. The adapter assembly of claim 1 , wherein a spring wire extends through a distal end portion of the proximal firing shaft, the central tube, and a proximal end portion of the distal firing shaft, the spring wire configured to bias the firing assembly along the longitudinal axis of the outer tube.

11. The adapter assembly of claim 1 , wherein the articulation assembly includes a pair of sleeve assemblies supported in the housing, the pair of sleeve assemblies coupled to the gimbal by a plurality of cables.

12. The adapter assembly of claim 1 , further including an articulation actuator secured to the housing.

13. The adapter assembly of claim 12 , wherein the articulation actuator includes a support member disposed within the housing and a joystick pivotally coupled to the support member, the joystick extending outwardly from the housing.

14. The adapter assembly of claim 13 , wherein the articulation actuator includes a plurality of directional switches disposed within the housing and the joystick includes a rocker configured and dimensioned to contact one or more of the directional switches upon movement of the joystick to cause a corresponding movement in the articulation assembly.

15. An electromechanical surgical system, comprising:
a surgical device including a handle housing supporting a plurality of rotatable drive shafts;
a surgical loading unit including at least one axially translatable drive member; and
an adapter assembly selectively connectable between the surgical device and the surgical loading unit, the adapter assembly including:
a housing;
an outer tube extending distally from the housing along a longitudinal axis, a distal end portion of the outer tube releasably couplable to the axially translatable drive member of the surgical loading unit; and
a firing assembly supported within the housing and the outer tube, the firing assembly including:
a proximal firing shaft;
a central tube intersecting the proximal firing shaft at a proximal universal joint, the central tube movable relative to the proximal firing shaft about the proximal universal joint;
a distal firing shaft intersecting the central tube at a distal universal joint, the distal firing shaft movable relative to the central tube about the distal universal joint; and
an input socket releasably couplable to at least one of the plurality of rotatable drive shafts of the surgical device.

16. The electromechanical surgical system of claim 15 , wherein the adapter assembly further includes an articulation assembly including a gimbal and a plurality of threaded sleeves, the plurality of threaded sleeves coupled to the gimbal by a plurality of cables.

17. The electromechanical surgical system of claim 16 , wherein the adapter assembly further includes an articulation actuator secured to the housing and movement of the articulation actuator causes a corresponding movement in the articulation assembly.

18. An electromechanical surgical system, comprising:
a surgical device including a handle housing;
a surgical loading unit; and
an adapter assembly selectively connectable between the surgical device and the surgical loading unit, the adapter assembly including:
a housing;
an outer tube extending distally from the housing along a longitudinal axis;
a firing assembly supported within the housing and the outer tube, the firing assembly including:
a proximal firing shaft;
a central tube intersecting the proximal firing shaft at a proximal universal joint, the central tube movable relative to the proximal firing shaft about the proximal universal joint; and
a distal firing shaft intersecting the central tube at a distal universal joint, the distal firing shaft movable relative to the central tube about the distal universal joint; and

an articulation assembly including a gimbal supported in a distal end portion of the outer tube, the gimbal defining a gimbal bore therethrough configured and adapted to receive the distal universal joint such that the gimbal is disposed around the distal universal joint.

Assignees

• Covidien Lp

Inventors

• Nicholas David
• Pribanic Russell

Classifications

• A61B2017/00486

  Adaptors for coupling parts with incompatible geometries · CPC title

• A61B2017/2927

  the angular position of the head being adjustable with respect to the shaft · CPC title

• A61B17/07207 Primary

  the staples being applied sequentially · CPC title

• A61B2017/00473

  Distal part, e.g. tip or head (A61B2017/00464 takes precedence) · CPC title

• A61B2017/07214

  Stapler heads · CPC title