PTC thermistor module for a temperature control device

Patent metadata

Field	Value
Publication number	US-11295878-B2
Application number	US-202117168164-A
Country	US
Kind code	B2
Filing date	Feb 4, 2021
Priority date	Feb 5, 2020
Publication date	Apr 5, 2022
Grant date	Apr 5, 2022

Abstract

A PTC thermistor module for a temperature control device may include at least one PTC thermistor element, two electrically insulating insulator plates, and a plurality of electrical conductors. The PTC thermistor element may have a flat element cross section, two opposing large outer surfaces, and two opposing small outer surfaces connecting the two large outer surfaces. The two insulator plates may be respectively connected to one of the two large outer surfaces. The plurality of electrical conductors may be configured as a plurality of electrically conductive conductor coatings, which may each be disposed on an associated insulator plate of the two insulator plates. At least one first conductor coating may be electrically connected to a first large outer surface of the two large outer surfaces. At least two second conductor coatings may be electrically connected to a second large outer surface of the two large outer surfaces.

First claim

The invention claimed is:

1. A PTC thermistor module for a temperature control device, comprising:
at least one PTC thermistor element having a flat element cross section disposed transversely with respect to a module longitudinal direction and having, extending along the module longitudinal direction, two large outer surfaces, facing away from one another, and two small outer surfaces facing away from one another and connecting the two large outer surfaces to one another;
two electrically insulating insulator plates extending in the module longitudinal direction and respectively connected to one of the two large outer surfaces of the at least one PTC thermistor element in a heat-transferring manner;
a plurality of electrical conductors configured as a plurality of electrically conductive conductor coatings arranged spaced apart from one another and each disposed on an associated insulator plate of the two insulator plates;
wherein the plurality of electrical conductors includes at least three conductors; and
wherein at least one first conductor coating of the plurality of conductor coatings is electrically connected to a first large outer surface of the two large outer surfaces and at least two second conductor coatings of the plurality of conductor coatings are electrically connected to a second large outer surface of the two large outer surfaces.

2. The PTC thermistor module according to claim 1 , wherein the plurality of conductor coatings are electrically connected to one another such that the at least one first conductor coatings has a first electrical polarity during operation and the at least two second conductor coatings have a second electrical polarity during operation.

3. The PTC thermistor module according to claim 1 , wherein the plurality of conductor coatings are arranged spaced apart from one another along an identical spacing direction.

4. The PTC thermistor module according to claim 1 , wherein:
one of the plurality of conductor coatings is arranged on the associated insulator plate only in a first edge region, which adjoins one of the two small outer surfaces; and
another of the plurality of conductor coatings is arranged on the associated insulator plate only in a second edge region, which adjoins the other one of the two small outer surfaces.

5. The PTC thermistor module according to claim 1 , wherein at least one of the plurality of conductor coatings extends in the module longitudinal direction.

6. The PTC thermistor module according to claim 1 , wherein:
at least one of the plurality of conductor coatings extends transversely with respect to the module longitudinal direction;
at least two of the plurality of conductor coatings project from a common and electrically conductive base section and are electrically connected to one another; and
the base section is structured as a coating disposed on the associated insulator plate with the at least two of the plurality of conductor coatings.

7. The PTC thermistor module according to claim 1 , wherein:
the at least one PTC thermistor element includes at least two PTC thermistor elements arranged into a first group and a second group, which are disposed spaced apart from one another; and
at least one of:
the at least one first conductor coatings of the first group is electrically isolated from the at least one first conductor coatings of the second group; and
the at least two second conductor coatings of the first group are electrically isolated from the at least two second conductor coatings of the second group.

8. The PTC thermistor module according to claim 1 , wherein:
the at least one PTC thermistor element includes an associated electrically conductive metal coating disposed on one of the two large outer surfaces in a region of an associated conductor coating of the plurality of conductor coatings; and
the metal coating is electrically conductively connected to the associated conductor coating.

9. The PTC thermistor module according to claim 8 , wherein the metal coating and the associated conductor coating are soldered to one another.

10. The PTC thermistor module according to claim 1 , further comprising:
an enveloping body enclosing the at least one PTC thermistor element at least in a peripheral direction; and
at least one of the two insulator plates is thermally conductive and is connected in a planar and heat-transferring manner, via a plate outer side facing away from the at least one PTC thermistor element, to a body inner side of the enveloping body that faces the at least one PTC thermistor element.

11. A temperature control device for regulating a temperature of a fluid comprising at least one PTC thermistor module and a control device configured to electrically drive the at least one PTC thermistor module, the at least one PTC thermistor module including:
at least one PTC thermistor element having, extending along the module longitudinal direction, two opposing large outer surfaces and two opposing small outer surfaces connecting the two large outer surfaces to one another such that the at least one PTC thermistor element has a flat element cross section disposed transversely with respect to the module longitudinal direction;
two electrically insulating insulator plates extending in the module longitudinal direction and respectively connected in a heat-transferring manner to one of the two large outer surfaces of the at least one PTC thermistor element;
a plurality of electrical conductors configured as a plurality of electrically conductive conductor coatings arranged spaced apart from one another and each disposed on an associated insulator plate of the two insulator plates; and
wherein at least one first conductor coating of the plurality of conductor coatings is electrically connected to a first large outer surface of the two large outer surfaces and at least two second conductor coatings of the plurality of conductor coatings are electrically connected to a second large outer surface of the two large outer surfaces.

12. The temperature control device according to claim 11 , wherein the at least one PTC thermistor module includes a plurality of PTC thermistor modules arranged next to one another in a heat exchanger region through which the fluid is flowable.

13. The temperature control device according to claim 12 , wherein:
the plurality of PTC thermistor modules define a heat exchanger block through which the fluid is flowable; and
the control device is arranged laterally on the heat exchanger block.

14. The temperature control device according to claim 11 , wherein the plurality of conductor coatings are electrically connected to one another such that, during operation, the at least one first conductor coating has a first electrical polarity and the at least two second conductor coatings have a second electrical polarity.

15. The temperature control device according to claim 11 , wherein:
the plurality of conductor coatings are arranged spaced apart from one another along a common spacing direction; and
the common spacing direction extends perpendicular to the two small outer surfaces.

16. The temperature control device according to claim 11 , wherein:
one of the plurality of conductor coatings is arranged on the associated insulator plate only in a first edge region, which adjoins one of the two small outer surfaces; and
another of the plurality of conductor coatings is arranged on the associated insulator plate only in a second edge region, which adjoins the other one of the two small outer surfaces.

17. The temperature control device according to c

Assignees

• Mahle Int Gmbh

Inventors

• Edel Nicolas
• Magnier Gilles
• Marlier Eric
• Miss Pascal
• Stoeckel Jerome
• Viehrig Falk

Classifications

• H01C1/02

  Housing; Enclosing; Embedding; Filling the housing or enclosure · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title

• H01C1/14

  Terminals or tapping points specially adapted for resistors; Arrangements of terminals or tapping points on resistors · CPC title

• F24H3/0441

  Interfaces between the electrodes of a resistive heating element and the power supply means · CPC title

• H01C7/021

  formed with two or more layers · CPC title