Methods and systems for a fuel injector

Patent metadata

Field	Value
Publication number	US-11293392-B2
Application number	US-201916280933-A
Country	US
Kind code	B2
Filing date	Feb 20, 2019
Priority date	Feb 20, 2019
Publication date	Apr 5, 2022
Grant date	Apr 5, 2022

Abstract

Methods and systems are provided for a fuel injector. In one example, a system comprises an injector spool valve having a fuel outlet shaped to flow fuel to different portions of a nozzle inlet based on an actuation of the injector spool valve, thereby adjusting a fuel injection angle of a fuel injection.

First claim

The invention claimed is:

1. A system, comprising:
a fuel injector mounted to a side wall of a combustion chamber of an engine, the fuel injector positioned to inject directly into the combustion chamber and the fuel injector comprising an injector spool valve shaped to rotate within an injector body of the fuel injector to which a nozzle is physically coupled, a body of the injector spool valve positioned within the injector body of the fuel injector, wherein the nozzle comprises an inlet comprising a first oval shape oriented along a first plane and a nozzle outlet comprising a second oval shape oriented along a second plane perpendicular to the first plane, wherein a longitudinal length of the second oval shape extends in a direction substantially perpendicular to a central axis of the injector spool valve, the body of the injector spool valve comprising a curved rectangular fuel outlet formed therein, the curved rectangular fuel outlet shaped to flow fuel to different portions of a nozzle inlet of the nozzle based on a rotation actuation of the injector spool valve and inject the fuel into the combustion chamber via the nozzle outlet; and
a controller with computer-readable instructions stored on non-transitory memory thereof that when executed enable the controller to:
actuate the injector spool valve in a first direction during an intake stroke of a piston positioned to oscillate within the combustion chamber; and
actuate the injector spool valve in a second direction, opposite the first direction, during a compression stroke of the piston.

2. The system of claim 1 , wherein the fuel injector injects fuel throughout top-dead-center to bottom-dead-center an intake stroke and bottom-dead-center to top-dead-center of a compression stroke of a piston positioned in the combustion chamber.

3. The system of claim 2 , wherein a fuel injection angle of a fuel injection of the fuel injector increases as the piston moves toward bottom-dead-center, and where the fuel injection angle decreases as the piston moves toward top-dead-center.

4. The system of claim 1 , wherein the first oval shape has a first size, and where the second oval shape has a second size, and where the first size is bigger than the second size.

5. The system of claim 1 , wherein the nozzle comprises a circular center arranged between the nozzle inlet and the nozzle outlet.

6. An engine system, comprising:
a fuel injector mounted to a side wall of a combustion chamber of an engine, the fuel injector having an injector body and an injector spool valve, a body of the injector spool valve positioned within the injector body to actuate within the injector body;
a nozzle physically coupled to the injector body comprising a nozzle inlet comprising a first oval shape oriented along a first plane and a nozzle outlet comprising a second oval shape oriented along a second plane perpendicular to the first plane, wherein a longitudinal length of the second oval shape extends in a direction substantially perpendicular to a central axis of the injector spool valve;
a fuel outlet formed into the body of the injector spool valve, the fuel outlet shaped to flow fuel to different portions of the nozzle inlet based on an actuation of the injector spool valve and inject the fuel into the combustion chamber via the nozzle outlet; and
a controller with computer-readable instructions stored on non-transitory memory thereof that when executed enable the controller to:
actuate the injector spool valve in a first direction during an intake stroke of a piston positioned to oscillate within the combustion chamber; and
actuate the injector spool valve in a second direction, opposite the first direction, during a compression stroke of the piston.

7. The engine system of claim 6 , wherein the first direction is a clockwise direction relative to the central axis of the injector spool valve, and where the second direction is a counterclockwise direction relative to the central axis, and where the central axis is parallel to the first plane.

8. The engine system of claim 6 , wherein the first direction is away from a bottom surface of the injector body parallel to the central axis of the injector spool valve, and where the second direction is toward the bottom surface parallel to the central axis.

9. The engine system of claim 6 , wherein the first oval shape and the second oval shape are cross-sectional shapes, wherein the nozzle outlet faces a cylinder head, and wherein a central line of the nozzle outlet is perpendicular to an axis along which the piston oscillates.

10. The engine system of claim 6 , wherein the nozzle is positioned radially between the fuel outlet of the injector spool valve and the injector body, wherein a fuel injection angle increases as the injector spool valve actuates in the first direction, and wherein the fuel injection angle decreases as the injector spool valve actuates in the second direction.

11. The engine system of claim 6 , wherein the fuel outlet flows fuel to a bottom portion of the nozzle inlet at an early stage of the intake stroke, to the bottom portion and a middle portion of the nozzle inlet at an early-middle stage of the intake stroke, to the middle portion and a top portion of the nozzle inlet at a middle-late stage of the intake stroke, and to the top portion of the nozzle inlet at a late stage of the intake stroke.

12. The engine system of claim 11 , wherein the nozzle is positioned within the injector body, and wherein the fuel outlet flows fuel to the top portion of the nozzle inlet during an early stage of the compression stroke, to the middle portion and the top portion of the nozzle inlet during an early-middle stage of the compression stroke, to the middle portion and the bottom portion of the nozzle inlet during a middle-late stage of the compression stroke, and to the bottom portion of the nozzle inlet during a late stage of the compression stroke.

13. The engine system of claim 6 , wherein the fuel outlet comprises a curved rectangular shape, wherein the curved rectangular shape comprises curved longitudinal and lateral sides, and where an angle formed between an intersection of the curved longitudinal and lateral sides is greater than or less than 90 degrees.

14. A system comprising:
a fuel injector comprising:
an injector body comprising a nozzle physically coupled to the injector body, the nozzle having a nozzle inlet and a nozzle outlet, the nozzle inlet comprising a first oval shape oriented along a first plane and the nozzle outlet comprising a second oval shape oriented along a second plane perpendicular to the first plane, wherein a longitudinal length of the second oval shape extends in a direction substantially perpendicular to a central axis of the injector spool valve; and
an injector spool valve shaped to rotate within an interior volume of the injector body, the body of the injector spool valve comprising a fuel outlet formed therein that is shaped to flow fuel to different portions of the nozzle inlet based on an actuation of the injector spool valve and inject the fuel into a combustion chamber of an engine via the nozzle outlet, the fuel outlet of the injector spool valve having a curved, rectangular shape, wherein the curved rectangular shape comprises curved longitudinal and lateral sides, and where an angle formed between an intersection of the curved longitudinal and lateral sides is greater than or less than 90 degrees, a body of the injector spool valve positioned within the injector body to actuate within the injector body,

wherein the fuel injector is mounted to a side wall of the combustion chamber of the engine; and the syste

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang
• Yi Jianwen James
• Basmaji Joseph F
• Meinhart Mark

Classifications

• F02B2075/125

  Direct injection in the combustion chamber for spark ignition engines, i.e. not in pre-combustion chamber · CPC title

• F02M61/184 Primary

  Discharge orifices having non circular sections · CPC title

• F02M61/1846

  Dimensional characteristics of discharge orifices · CPC title

• F02M61/18

  Injection nozzles, e.g. having valve seats; {Details of valve member seated ends, not otherwise provided for} · CPC title

• F02M2200/29

  Fuel-injection apparatus having rotating means · CPC title