Method for producing handle pipe for straddled vehicle

Patent metadata

Field	Value
Publication number	US-11292551-B2
Application number	US-202016815465-A
Country	US
Kind code	B2
Filing date	Mar 11, 2020
Priority date	Jun 9, 2017
Publication date	Apr 5, 2022
Grant date	Apr 5, 2022

Abstract

A handle includes handle grips and a handle pipe including an attachment portion, a first grip portion, a second grip portion, a first bent portion between the attachment portion and the first grip portion, and a second bent portion between the attachment portion and the second grip portion. The first grip portion includes a first overlapping region overlapping a first handle grip and a first non-overlapping region not overlapping the first handle grip. The second grip portion includes a second overlapping region overlapping a second handle grip and a second non-overlapping region not overlapping the second handle grip. The first and second non-overlapping regions each include a thick portion having a thickness larger than, or equal to, a thickness of the attachment portion. The first and second overlapping regions each include a thin portion having a thickness smaller than the thickness of the thick portion.

First claim

What is claimed is:

1. A method for producing a handle pipe for a straddled vehicle, the handle pipe including:
an attachment portion located in a central portion in a longitudinal direction, the attachment portion being attachable to a steering rotation device;
a first grip portion located at one of two ends of the handle pipe in the longitudinal direction;
a second grip portion located at another of the two ends of the handle pipe in the longitudinal direction;
a first bent portion located between the attachment portion and the first grip portion, the first bent portion extending from one of two ends of the attachment portion to one of two ends of the first grip portion, the first bent portion extending in a direction different from a direction in which the attachment portion extends; and
a second bent portion located between the attachment portion and the second grip portion, the second bent portion extending from another end of the two ends of the attachment portion to one of two ends of the second grip portion, the second bent portion extending in a direction different from the direction in which the attachment portion extends;
the method comprising:
a step (A) of preparing a workpiece having a tubular shape and being formed of a metal material;
a step (B) of processing the workpiece such that an outer diameter of each of regions of the workpiece to be the first grip portion and the second grip portion is smaller than an outer diameter of the workpiece to be the attachment portion;
a step (C) of processing the workpiece with solution heat treatment after the step (B); and
a step (D) of bending the workpiece after the step (C).

2. The method for producing a handle pipe for a straddled vehicle according to claim 1 , wherein the workpiece prepared in the step (A) is produced by extrusion.

3. The method for producing a handle pipe for a straddled vehicle according to claim 1 , further comprising a step (E) of partially thinning the workpiece to form the first grip portion and the second grip portion;
wherein the first grip portion and the second grip portion each include a thick portion having a thickness larger than, or equal to, a thickness of the attachment portion and a thin portion having a thickness smaller than the thickness of the thick portion.

4. The method for producing a handle pipe for a straddled vehicle according to claim 3 , wherein the step (E) is performed by machining after the step (B).

5. The method for producing a handle pipe for a straddled vehicle according to claim 3 , wherein:
the step (B) is performed by swaging; and
the step (E) is performed in the step (B).

Assignees

• Yamaha Motor Co Ltd

Inventors

• Okuda Yuya
• Murayama Yuki

Classifications

• B62K21/26

  Handlebar grips (twist grips B62K23/04) · CPC title

• B62K21/12 Primary

  Handlebars; Handlebar stems · CPC title

• B21D53/86

  other parts for bicycles or motorcycles · CPC title

• B21D7/02

  over a stationary forming member; by use of a swinging forming member or abutment · CPC title