Component carrier with integrated antenna structure

Patent metadata

Field	Value
Publication number	US-11264708-B2
Application number	US-201615546658-A
Country	US
Kind code	B2
Filing date	Jan 26, 2016
Priority date	Jan 27, 2015
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

An electronic assembly and a method for fabricating the same are disclosed. The assembly includes a component carrier, a wireless communication component and an antenna structure. The component carrier has at least one dielectric layer and a metallic layer. The wireless communication component is attached to the component carrier. The antenna structure is formed from a metallic material and is electrically connected with the wireless communication component. An opening formed in the component carrier extends from an upper surface into the interior of the component carrier. The antenna structure is formed at least partially at a wall of the opening.

First claim

The invention claimed is:

1. An electronic assembly, comprising:
a component carrier, which comprises at least one dielectric layer and a metallic layer, which is attached at the dielectric layer;
a wireless communication component, which is attached to or embedded in the component carrier; and
an antenna structure, which is formed from a conducting material and which is electrically connected with the wireless communication component;
wherein an opening is formed within the component carrier, which opening extends from an upper main surface of the component carrier into the interior of the component carrier,
wherein the antenna structure is formed at least partially at a wall of the opening,
wherein the opening is at least partially a slit having a first sidewall portion and a second sidewall portion, wherein the second sidewall portion is opposite and parallel to the first sidewall portion,
wherein the slit is a groove, which does not extend completely through the component carrier,
wherein the two opposing sidewall portions are connected to each other by opposed curved wall portions being a part of the antenna structure,
wherein a direction of main extension of the two opposed sidewall portions and the opposed curved wall portions is oriented perpendicular to the directions of main extension of the component carrier, and
wherein the two opposed sidewall portions and the opposed curved wall portions are arranged on the same height level in the component carrier.

2. The electronic assembly of claim 1 , wherein an upper edge of the opening being located at the upper surface of the component carrier describes a closed line.

3. The electronic assembly of claim 1 , wherein the opening is a passage opening which extends from the upper surface to an opposing lower surface of the component carrier.

4. The electronic assembly of claim 1 , wherein the opening is a blind opening, which extends from the upper surface of the component carrier into the interior of the component carrier.

5. The electronic assembly of claim 1 , wherein the wireless communication component is spatially separated from the opening.

6. The electronic assembly of claim 1 , wherein the opening comprises a widening at one end of the slit, wherein a part of the antenna structure is formed at a sidewall of the widening, and
wherein the antenna structure is not a horn antenna.

7. The electronic assembly of claim 1 , wherein the opening comprises at least one further slit.

8. The electronic assembly of claim 7 , wherein the opening comprises a further widening at one end of the further slit, wherein a part of the antenna structure is formed at a further sidewall of the further widening.

9. The electronic assembly of claim 1 , further comprising:
a protective material arranged in the opening.

10. A method for fabricating an electronic assembly, the method comprising:
providing a component carrier, which comprises at least one dielectric layer and a metallic layer, which is attached at the dielectric layer;
attaching a wireless communication component to the component carrier, or embedding the wireless component in the component carrier;
forming an opening within the component carrier, which opening extends from an upper main surface of the component carrier into the interior of the component carrier;
wherein the opening is a slit having a first sidewall portion, a curved sidewall portion and a second sidewall portion, wherein the second sidewall portion is adjacent to the curved sidewall portion and opposite and parallel to the first sidewall portion, and wherein the slit is a groove, which does not extend completely through the component carrier;
forming a metallic antenna structure at a wall of the opening so that the curved sidewall portion and two opposing sidewall portions are a part of the antenna structure; and
electrically connecting the wireless communication component with the antenna structure;
wherein a direction of main extension of the two opposed sidewall portions and the opposed curved wall portions is oriented perpendicular to the directions of main extension of the component carrier, and
wherein the two opposed sidewall portions and the opposed curved wall portions are arranged on the same height level in the component carrier.

11. The method for fabricating an electronic assembly of claim 10 , further comprising:
filling a portion of the opening with a protective material.

12. An electronic assembly, comprising:
a component carrier, which comprises from top to bottom in the following order, a first structured metallic layer, a first dielectric layer, a second structured metallic layer, a second dielectric layer, a third structured metallic layer, and a third dielectric layer,
wherein the first structured metallic layer, the first dielectric layer, the second structured metallic layer, the second dielectric layer, the third structured metallic layer, and the third dielectric layer are arranged in parallel with each other,
wherein each of the structured metallic layers is defined by a respective metallic conductor trace, wherein each metallic conductor trace has a straight trace portion and a curved trace portion,
wherein the straight trace portions of the respective metallic conductor traces have all the same length, and
wherein the curved trace portions of the respective metallic conductor trace of the respective metallic layers have all different lengths;
wherein the curved trace portions of the respective metallic conductor trace have an open end;
a wireless communication component, which is attached to or embedded in the component carrier; and
an antenna structure, which is formed from the metallic conductor traces of the structured metallic layers and which is electrically connected with the wireless communication component,
wherein an opening is formed within the component carrier, which opening extends from an upper surface of the component carrier into the interior of the component carrier, and
wherein the antenna structure is formed at least partially at a wall of the opening.

Assignees

• Austria Tech & System Tech
• At & S Austria Tech & Systemtechnik Ag

Inventors

• Kristl Thomas
• Reiter Martin
• Stahr Johannes
• Leitgeb Markus
• Grober Gernot
• Schlaffer Erich

Classifications

• H01Q13/0208

  Corrugated horns (waveguide mouth antenna with corrugated flange H01Q13/065; manufacturing details H01Q13/0283) · CPC title

• H01Q9/26

  with folded element or elements, the folded parts being spaced apart a small fraction of operating wavelength (resonant loop antennas H01Q7/00) · CPC title

• H01Q1/38 Primary

  formed by a conductive layer on an insulating support {(patch antennas H01Q9/0407; microstrip dipole antennas H01Q9/065; microstrip slot antennas H01Q13/106; transmission line microstrip antennas H01Q13/206; manufacturing reflecting surfaces using insulating material for supporting the reflecting surface  H01Q15/142)} · CPC title

• H01Q7/00 Primary

  Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop · CPC title

• H01Q1/2225

  used in active tags, i.e. provided with its own power source or in passive tags, i.e. deriving power from RF signal · CPC title