System and method for protecting wind turbines during extreme wind direction change

Patent metadata

Field	Value
Publication number	US-11261845-B2
Application number	US-201816045888-A
Country	US
Kind code	B2
Filing date	Jul 26, 2018
Priority date	Jul 26, 2018
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

A method for protecting a wind turbine from an extreme change in wind direction includes receiving a wind direction and/or a wind speed at the wind turbine. When a change in the wind direction or the wind speed exceeds a predetermined threshold, the method includes determining a margin to stall and/or zero lift of the at least one rotor blade of the wind turbine as a function of an angle of attack or change in the angle of attack at a blade span location of at least one rotor blade of the wind turbine. The method also includes implementing a corrective action for the wind turbine (without shutting down the wind turbine) when the margin to stall and/or zero lift exceeds a predetermined value so as to avoid stall and/or negative lift on the at least one rotor blade during operation of the wind turbine.

First claim

What is claimed is:

1. A method for protecting a wind turbine having a plurality of rotor blades from an extreme change in wind direction, the method comprising:
receiving, via the controller, at least one of a wind direction or a wind speed at the wind turbine;
when a change in the wind direction or the wind speed exceeds a predetermined threshold, determining, via the controller, a margin of at least one of the plurality of rotor blades to stall, and a margin of the at least one of the plurality of rotor blades to zero lift, at a blade span location of the at least one of the plurality of rotor blades at the at least one of a wind direction or a wind speed;
determining, via the controller, an angle of attack that establishes both the margin to stall and the margin to zero lift at values that satisfy a predetermined stall margin and a predetermined margin to zero lift of the at least one of the plurality of rotor blades at the blade span location as a function of the wind direction, a tip speed ratio, and a structure twist; and
without shutting down the wind turbine, modulating the angle of attack at the blade span location by pitching the at least one of the plurality of rotor blades and reducing a rotor speed of the wind turbine to prevent stall and zero lift from occurring on the at least one of the plurality of rotor blades during operation of the wind turbine.

2. The method of claim 1 , further comprising determining the angle of attack as a function of one or more of the following: a wind speed at the wind turbine, the rotor speed of the wind turbine, a pitch angle of one or more of the plurality of rotor blades, or a rotor azimuth.

3. The method of claim 2 , wherein the determining of the margin of at least one of the plurality of rotor blades to stall, and the margin of the at least one of the plurality of rotor blades to zero lift, at the blade span location of the at least one of the plurality of rotor blades is a function of changes in direction of one or more thrust coefficients or power coefficients and/or derivatives thereof.

4. The method of claim 2 , wherein the determining the margin of at least one of the plurality of rotor blades to stall, and the margin of the at least one of the plurality of rotor blades to zero lift, at the blade span location of the plurality of rotor blades comprises using at least one of one or more look-up tables or computer simulation.

5. The method of claim 2 , further comprising monitoring the wind speed and/or the wind direction via one or more sensors that are communicatively coupled to the controller.

6. The method of claim 5 , wherein the one or more sensors comprise at least one of a wind vane, one or more anemometers, or a Light Detection and Ranging (LIDAR) sensor.

7. The method of claim 1 , further comprising at least one of modifying a rotor speed of the wind turbine or activating one or more actuators along the at least one of the plurality of rotor blades to change a flow characteristic of the at least one of the plurality of rotor blades.

8. The method of claim 1 , wherein the pitching of the plurality of rotor blades further comprises individually pitching each of the plurality of rotor blades cyclically to different pitch angles.

9. A system for protecting a wind turbine having a plurality of rotor blades from an extreme change in wind direction, the system comprising:
one or more sensors configured to monitor at least one of wind direction or wind speed at the wind turbine;
a controller communicatively coupled to the one or more sensors, the controller comprising one or more processors configured to perform one or more operations, the one or more operations comprising:
receiving at least one of a wind direction or a wind speed at the wind turbine;
when a change in the wind direction or the wind speed exceeds a predetermined threshold, determining a margin of at least one of the plurality of rotor blades to stall, and a margin of the at least one of the plurality of rotor blades to zero lift, at a blade span location of the at least one of the plurality of rotor blades at the at least one of a wind direction or a wind speed;
determining an angle of attack that establishes both the margin to stall and the margin to zero lift at values that satisfy a predetermined stall margin and a predetermined margin to zero lift of the at least one of the plurality of rotor blades at the blade span location as a function of the wind direction, a tip speed ratio, and a structure twist; and
without shutting down the wind turbine, modulating the angle of attack at the blade span location by pitching the at least one of the plurality of rotor blades and reducing a rotor speed of the wind turbine to prevent stall and zero lift from occurring on the at least one of the plurality of rotor blades during operation of the wind turbine.

10. The system of claim 9 , wherein determining the angle of attack further comprises determining the angle of attack as a function of one or more of the following: a wind speed at the wind turbine, the rotor speed of the wind turbine, a pitch angle of one or more of the plurality of rotor blades, or a rotor azimuth.

11. The system of claim 10 , wherein the determining of the margin of at least one of the plurality of rotor blades to stall, and the margin of the at least one of the plurality of rotor blades to zero lift, at the blade span location of the at least one of the plurality of rotor blades is a function of changes in direction of one or more thrust coefficients or power coefficients and/or derivatives thereof.

12. The system of claim 10 , wherein the one or more operations further comprise determining the margin of at least one of the plurality of rotor blades to stall, and the margin of the at least one of the plurality of rotor blades to zero lift, at the blade span location of the plurality of rotor blades using at least one of one or more look-up tables or computer simulation.

13. The system of claim 10 , wherein the one or more operations further comprise monitoring the wind speed and/or the wind direction via one or more sensors that are communicatively coupled to the controller.

14. The system of claim 13 , wherein the one or more sensors comprise at least one of a wind vane, one or more anemometers, or a Light Detection and Ranging (LIDAR) sensor.

15. The system of claim 9 , wherein further comprising at least one of modifying a rotor speed of the wind turbine or activating one or more actuators along the at least one of the plurality of rotor blades to change a flow characteristic of the at least one of the plurality of rotor blades.

16. The system of claim 15 , wherein pitching the plurality of rotor blades further comprises individually pitching each of the plurality of rotor blades to one or more pitch angles.

Assignees

• Gen Electric

Inventors

• Vaddi Prashanth Reddy
• Agarwal Pranav

Classifications

• F03D7/0256

  Stall control (adjusting the blades in stall position F03D7/0224) · CPC title

• F05B2270/20

  to optimise the performance of a machine · CPC title

• F03D17/00

  Monitoring or testing of wind motors, e.g. diagnostics (testing during commissioning of wind motors F03D13/30) · CPC title

• F05B2270/8041

  Cameras · CPC title

• F05B2270/8042

  Lidar systems · CPC title