Swingarm concentric motor drive for electric motorcycle

Patent metadata

Field	Value
Publication number	US-11260934-B2
Application number	US-201916710392-A
Country	US
Kind code	B2
Filing date	Dec 11, 2019
Priority date	Jan 7, 2019
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

A motorcycle includes an electric motor having an output shaft defining a motor axis, a rear wheel drivably coupled to the electric motor to propel the motorcycle, a swingarm rotatably supporting the rear wheel, and a frame. The frame includes a main frame member supporting the electric motor and the swingarm. A case of the electric motor is a stressed member of the frame between the main frame member and the swingarm. The swingarm is coupled to the case of the electric motor to define a swingarm pivot axis that is co-axial with the motor axis.

First claim

What is claimed is:

1. A motorcycle comprising:
an electric motor having an output shaft defining a motor axis;
a rear wheel drivably coupled to the electric motor to propel the motorcycle;
a swingarm rotatably supporting the rear wheel; and
a frame including a main frame member supporting the electric motor and the swingarm, wherein a case of the electric motor is a stressed member of the frame between the main frame member and the swingarm,
wherein the swingarm is coupled to the case of the electric motor to define a swingarm pivot axis that is co-axial with the motor axis, and
wherein the main frame member includes a backbone and a front down tube, the two of which are independently secured to an outer periphery of the case of the electric motor.

2. The motorcycle of claim 1 , wherein an end of the output shaft exits the motor case and supports in fixed relation thereon a drive sprocket coupled to a driven sprocket of the rear wheel by an endless drive member.

3. The motorcycle of claim 1 , wherein a drive sprocket for driving the rear wheel through an endless drive member is situated along the motor axis at a position outboard of the swingarm.

4. The motorcycle of claim 1 , wherein a forward end of the swingarm includes left and right sides joined to the electric motor case with respective bearings to form respective swingarm pivots on the motor axis.

5. The motorcycle of claim 4 , wherein the respective bearings are enclosed by respective bearing clamps fastened to the forward end of the swingarm.

6. The motorcycle of claim 1 , wherein a rotor of the electric motor has a cross-sectional shape of an “I” forming respective pockets on respective ends thereof, the motorcycle further comprising first and second bearings supporting the rotor in the case of the electric motor, wherein the first and second bearings are nested within the respective pockets of the rotor.

7. The motorcycle of claim 6 , wherein the first bearing is remote from a drive side having a drive sprocket and the second bearing is adjacent the drive side, the second bearing having a dimension along the pivot axis that is larger than a similarly-measured dimension of the first bearing.

8. The motorcycle of claim 1 , further comprising a set of foot supports depending from the electric motor case.

9. A motorcycle comprising:
an electric motor operable to propel the motorcycle, wherein a case of the electric motor enclosing a rotor thereof is a stressed frame member of the motorcycle;
a drivetrain including a drive sprocket rotatable by the electric motor, a driven sprocket coupled to a rear wheel of the motorcycle, and an endless drive member extended between the drive sprocket and the driven sprocket; and
a swingarm supporting the rear wheel,
wherein a pivot axis of the swingarm on the motorcycle is also the axis of rotation of both the drive sprocket and the rotor of the electric motor, and
wherein the rotor has a cross-sectional shape of an “I” forming respective pockets on respective ends thereof, the motorcycle further comprising first and second bearings supporting the rotor in the case of the electric motor, wherein the first and second bearings are nested within the respective pockets of the rotor.

10. The motorcycle of claim 9 , wherein the drive sprocket is mounted on an output shaft of the electric motor.

11. The motorcycle of claim 9 , wherein the drive sprocket is situated along the pivot axis at a position outboard of the swingarm.

12. The motorcycle of claim 9 , wherein a forward end of the swingarm includes left and right sides joined to the electric motor case with respective bearings to form respective swingarm pivots on the pivot axis.

13. The motorcycle of claim 12 , wherein the respective bearings forming the respective swingarm pivots are enclosed by respective bearing clamps fastened to the forward end of the swingarm.

14. The motorcycle of claim 9 , wherein the first bearing is remote from the drive sprocket and the second bearing is adjacent the drive sprocket, the second bearing having a dimension along the pivot axis that is larger than a similarly-measured dimension of the first bearing.

15. The motorcycle of claim 9 , further comprising a set of foot supports depending from the electric motor case.

16. A motorcycle comprising:
an electric motor having an output shaft defining a motor axis;
a rear wheel drivably coupled to the electric motor to propel the motorcycle;
a swingarm rotatably supporting the rear wheel; and
a frame including a main frame member supporting the electric motor and the swingarm, wherein a case of the electric motor is a stressed member of the frame between the main frame member and the swingarm,
wherein the swingarm is coupled to the case of the electric motor to define a swingarm pivot axis that is co-axial with the motor axis, and
wherein a rotor of the electric motor has a cross-sectional shape of an “I” forming respective pockets on respective ends thereof, the motorcycle further comprising first and second bearings supporting the rotor in the case of the electric motor, wherein the first and second bearings are nested within the respective pockets of the rotor.

17. The motorcycle of claim 16 , wherein the first bearing is remote from a drive side having a drive sprocket and the second bearing is adjacent the drive side, the second bearing having a dimension along the pivot axis that is larger than a similarly-measured dimension of the first bearing.

Assignees

• Harley Davidson Motor Co Inc

Inventors

• Reitinger Samuel Nicholas
• Konkel Eric
• Gales Mark
• Thede Jared Peter

Classifications

• B62K2204/00

  Adaptations for driving cycles by electric motor · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• B60L50/60

  using power supplied by batteries (in combination with fuel cells B60L50/75) · CPC title

• B62M7/04

  below the frame · CPC title

• B60K2007/0061

  the motor axle being parallel to the wheel axle · CPC title