Masking method for honeycomb formed body, plugged portion forming method for honeycomb formed body, and manufacturing method of honeycomb fired product

Patent metadata

Field	Value
Publication number	US-11260558-B2
Application number	US-201916357809-A
Country	US
Kind code	B2
Filing date	Mar 19, 2019
Priority date	Mar 27, 2018
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

A masking method for honeycomb formed body, including bonding a film on at least one bottom face of a honeycomb formed body in a quadrangular prism shape such that an adhesive surface is in contact with the bottom face. The step of bonding the film includes bonding of the film so as to have a bottom face covering portion that covers a whole surface of the bottom face and a pair of outer edge portions along one pair of opposite sides of a quadrangle defining an outer peripheral shape of the bottom face and a pair of protruding portions protruding from another pair of opposite sides of the quadrangle. At least a part of the adhesive surface of each of the pair of protruding portions is bonded so as to be in contact with a pair of opposing lateral faces of the honeycomb formed body.

First claim

What is claimed is:

1. A masking method for a honeycomb formed body, comprising steps of:
preparing the honeycomb formed body in a quadrangular prism shape including a plurality of cells extending from a first bottom face to a second bottom face;
preparing at least one sheet of film having an adhesive surface on one main surface and a non-adhesive surface on another main surface; and
bonding the film on at least one bottom face of the first bottom face and the second bottom face of the honeycomb formed body such that the adhesive surface is in contact with the at least one bottom face, wherein
the step of bonding the film includes bonding of the film so as to have:
a bottom face covering portion that covers a whole surface of the at least one bottom face; and
a pair of outer edge portions along one pair of opposite sides of a quadrangle defining an outer peripheral shape of the at least one bottom face and a pair of protruding portions protruding from another pair of opposite sides of the quadrangle; and
bonding at least a part of the adhesive surface of each of the pair of protruding portions such that the pair of protruding portions are in contact with a pair of opposing lateral faces of the honeycomb formed body but the pair of outer edge portions are not in contact with another pair of opposing lateral faces of the honeycomb formed body.

2. The masking method for a honeycomb formed body according to claim 1 ,
wherein the step of bonding comprises folding back at least one of the protruding portions and bonding at least a part of adhesive surfaces of the at least one of the protruding portions together.

3. The masking method for a honeycomb formed body according to claim 2 ,
wherein in the at least one of the protruding portions, bonding of the at least a part of the adhesive surfaces is performed so that 30% or more of an area of the adhesive surface of the at least one of the protruding portions is shielded.

4. The masking method for a honeycomb formed body according to claim 2 ,
wherein the step of bonding comprises folding back the at least one of the protruding portions in parallel with aside of the quadrangle, the side of the quadrangle forming a boundary of the at least one of the protruding portions.

5. The masking method for a honeycomb formed body according to claim 1 ,
wherein an area where the adhesive surface is in contact with at least one of the lateral faces of the pair of opposing lateral faces of the honeycomb formed body is 800 mm 2 or less in each of the protruding portions.

6. A plugged portion forming method for a honeycomb formed body, comprising steps of:
performing the masking method for the honeycomb formed body according to claim 1 ;
opening a plurality of holes in the bottom face covering portion of the film and then, injecting plugging slurry into the holes;
drying and solidifying the plugging slurry;
removing the solidified plugging slurry adhering to the film; and
peeling the film off the honeycomb formed body.

7. The plugged portion forming method for a honeycomb formed body according to claim 6 , wherein
the step of peeling the film off the honeycomb formed body includes steps of:
raising up at least one of the protruding portions of the film with an air blow from an air injector; and
peeling the film off the honeycomb formed body by gripping at least one of the raised-up protruding portions with a film peeling-off device having a gripper.

8. The plugged portion forming method for a honeycomb formed body according to claim 7 , wherein
at least one of the protruding portions of the film has a portion having both outer surfaces being non-adhesive surfaces formed by folding back the at least one of the protruding portions and by bonding at least a part of the adhesive surfaces of the at least one of the protruding portions together, and
the film peeling-off device grips the portion having both outer surfaces being the non-adhesive surfaces in the at least one of the raised-up protruding portions.

9. The plugged portion forming method for a honeycomb formed body according to claim 7 , wherein
the step of peeling the film off the honeycomb formed body comprises brushing the bottom face covering portion of the film.

10. The plugged portion forming method for a honeycomb formed body according to claim 9 , wherein
the step of peeling the film off the honeycomb formed body comprises rotating at least one rotating brush having a rotation axis in parallel with a direction in which the cells extend, the rotating brush including a base body rotatable around the rotation axis and a plurality of brush bristles planted on a surface of the base body, while bringing the brush bristles into contact with the bottom face covering portion of the film.

11. A manufacturing method of a honeycomb fired product, comprising firing the honeycomb formed body obtained by implementing the plugged portion forming method according to claim 7 .

Assignees

• Ngk Insulators Ltd

Inventors

• Fujie Nobuhiro
• Watanabe Yuji
• Itadu Ken
• Sato Yoshihiro

Classifications

• C04B38/0012

  characterised by the material used for sealing or plugging (some of) the channels of the honeycombs · CPC title

• C04B2111/00793

  as filters or diaphragms · CPC title

• B28B3/269

  For multi-channeled structures, e.g. honeycomb structures · CPC title

• B28B11/007 Primary

  Using a mask for plugging · CPC title

• B28B11/00

  Apparatus or processes for treating or working the shaped {or preshaped} articles (specially adapted for tubular articles B28B21/92; decoration or surface treatment in general B05, B44; compacting concrete in situ in connection with building E04G21/06; drying F26) · CPC title